Category Archives: Encoders – Miniature

Motion Control- A Wide Variety of High-performance Drives from Maxon Motor!

Motion Control – High Performance Drives

maxon, high precision drive specialist, launches high-torque product innovations this Spring. These include higher performance flat motors, drives with higher torque output, and new additions to the GPX gearbox family.

motion control maxon motor

motion control - maxon motors

 

 

Another addition to the EC-i family includes the, EC-i 40 High Torque 130 watt brushless motor. This drive was originally developed for power tool applications. To meet the high demand for higher-torque drives, maxon is mass producing the EC-i motor with an additional 34.8 mm in length. The versions with a fan offer up to 100 percent more power.Taunton, MA — Motion Control Components -The new, maxon EC-i 52 Power up brushless motor meets customer demands for industrial applications with higher torque. The new version of the EC-i 52 now achieves a torque of up to 1 Nm. This increase in performance is due to improved cooling, the ventilated version of the EC-i 52 Power up reaches 420 watts of nominal power.

Motion Control – Excellence Canada announces Electromate is a recipient of the 2021 Canadian Business Excellence Awards for Private Businesses!

motion control - electromate


motion control - electromateTORONTO, Canada — Motion Control – TORONTO, May 21, 2021 (GLOBE NEWSWIRE) – Electromate Inc. is pleased to announce that, at the upcoming fifth annual Canadian Business Excellence Awards for Private Businesses being held on Wednesday June 9th, Excellence Canada will be awarding Electromate with their Canadian Business Excellence Award.

“Recipients of this distinguished award have clearly demonstrated a strategic approach to successfully improving business performance and achieving goals, with a focus on the following three key performance areas: Delighted Customers; Engaged Employees; and Innovation,” says Allan Ebedes, President and CEO, Excellence Canada.

Excellence Canada’s mission is to help improve organizational performance and recognize excellence, with a vision to promote and enable excellence in every organization in Canada.

Motion Control – maxon celebrates International Women in Engineering Day!

Motion Control – maxon celebrates International Women in Engineering Day!

The women in engineering (WIE) at maxon work eagerly to contribute to the success of advanced technology in the motion control industry. This week in honor of International Women in Engineering Day, June 23, 2021 – maxon wishes to thank these engineering women for their contributions as they continue to help shape the world we live in.

motion control - engineers


motion control - maxon motorsTaunton, MA — Around the globe, the maxon women in engineering are working on motion control applications with their customers, they focus on new product designs to implement the latest technologies and continue to research new concepts and ideas for drive systems to be used in motion control applications found in Medical, Industrial Automation, Aerospace and Defense, and Mobility industries.

Motion Control – Maxon introduces a multi-axis controller for highly dynamic positioning tasks!

Motion Control – Miniature Multi-axis Controller

Maxon is launching the next generation of Motion Controllers with its MiniMACS6-AMP-4/50/10. The controller is ideal for use in applications where PLC solutions may be too expensive or cannot meet customer-specific requirements.

motion control - miniature controller

Taunton, MA — Motion Control Products – Maxon’s new multi-axis controller, the MiniMACS6-AMP-4/50/10, offers precise and highly dynamic control of up to six brushed DC motors or four brushless DC motors (up to 540 W continuous output power and 1.6 kW peak output power).

motion control - maxon motors

 

 

The controller is an economical and compact solution for system designers who develop autonomous robots or shuttle systems

A significant advantage of the new multi-axis solution is that it is programmable with the comprehensive ApossIDE automation software and the license-free Motion Control Library (written in C). Integrated bus interfaces enable efficient data exchange with higher-level controllers; however, it is also possible to run complete process sequences autonomously, without a PLC or PC. The MiniMACS6-AMP-4/50/10 will be available in early 2021.

Motion Control – Maxon drives are heading to the Red Planet with NASA’s Perseverance Rover!

Motion Control – Application – Maxon drives heading to the Red Planet!

In July, NASA will be sending its fifth rover to Mars. Its main mission is to collect soil samples that will be analyzed on Earth at a later time. The rover will also carry a helicopter that will perform the first flights on the Red Planet. maxon’s precision DC and BLDC motors will be used for numerous mission-critical tasks.

motion control - maxon motors

 


motion control - maxon motorTaunton, MA — Motion Control Products & Application – maxon drive systems are very familiar with Mars. Our drives have been used in virtually every successful robotic mission over the last three decades. There are now more than 100 of them on the Red Planet and there are likely to be more soon. The launch window for NASA’s next mission opens on July 22nd. An Atlas V rocket will launch the new Perseverance rover on its way to Mars, where it will be searching for signs of previous life on the planet. Its most important job is to take multiple soil samples, seal them in containers and deposit them on the surface of Mars so that a future mission can return them to Earth. Several maxon motors will be used to handle the samples inside the rover. For example, maxon DC motors are installed in the robotic arm, which moves the samples from station to station. Maxon motors will also be used for sealing and depositing the sample containers.

NASA’s Jet Propulsion Laboratory (JPL), is carrying out the mission, and have asked maxon to produce 10 drives for the rover. As with almost all previous Mars missions, these drives are based on standard products from maxon’s catalog with modifications. For the first time, NASA is using brushless DC motors, including: nine EC 32 flat and one EC 20 flat in combination with a GP 22 UP planetary gearhead. Working closely with JPL specialists, maxon engineers developed the drives over several years and tested them thoroughly to achieve the highest standards of quality. “We’ve learned a lot from this exciting project,” says Robin Phillips, head of the maxon SpaceLab. “We now have very broad expertise in space applications and have established quality assurance processes that meet the expectations of the industry. Customers from other industries such as the medical sector, where requirements are often similar, can also benefit from this know-how.”  Space missions place the highest demands on drive systems. This includes vibrations during the rocket launch, vacuum during the journey, impacts on landing, and the harsh conditions on the surface of Mars, where temperatures fluctuate between -125 and +20 degrees Celsius and dust penetrates everywhere

Maxon DC motors control the Mars helicopter.

motion control - maxon mars motor

The Perseverance rover is expected to land on Mars on February 18, 2021 – but it won’t be alone. A drone helicopter called Ingenuity will be attached to the underside of the rover. It weighs 1.8 kilograms, is solar powered and will perform several short flights, as well as take aerial images. The main goal of this experiment is to test the concept for further drones of this kind. maxon has six brushed DCX motors with a diameter of 10 millimeters controlling the tilt of the rotor blades and the direction of flight. The drives are very light, dynamic and highly energy-efficient. These properties are crucial, because every gram counts on the Mars helicopter. Flying on Mars is not easy. The atmosphere is extremely thin, roughly comparable to the conditions on Earth at an altitude of 30 kilometers. The drone helicopter has flown in a simulated test environment in the JPL laboratory. Whether it will lift off on Mars remains to be seen. First, other obstacles, such as the rocket launch, must be successful. “We hope that everything goes well and that we’ll soon see our drives in action on Mars,” says maxon CEO Eugen Elmiger. “We’re all keeping our fingers crossed.”

motion control -maxon miniature motors

For additional information, please contact us at info.us@maxongroup.com or 508-677-0520.

About Maxon

maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com/maxon/view/content/index

Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

motion control - handbook


See this and other Motion Control Components from Maxon featured on:

http://MotionShop.com.com

http://AllMotionBlogger.com

http://Automation-Blogger.com

http://MotionControlBlogger.com

http://MotionControlBuyersGuide.com

http://MotionControlWeb.com

http://MotionShop.net

http://Catalogs-MotionControl.com

Request 2020/2021 Maxon Catalog

motion control - maxon logo

Motion Control – Check out the new integrated powerful brushless motor and a positioning controller available from Maxon!

Motion Control – Integrated Brushless Motor Controller!

 


motion control - maxon motorFall River, MA — Motion Control – See the new modular compact drive that was developed especially for applications in industrial and logistics automation. The IDX drive combines a powerful, brushless EC-i motor and an EPOS4 positioning controller, which can be complemented with a maxon planetary gearhead when required. This drive stands out for its high efficiency, maintenance-free components, and a high-quality industrial housing with IP65 protection. It also features configurable digital and analog inputs and outputs, and intuitive software enabling easy commissioning and integration into master systems.
motion control integrated motor / controllerEven Stronger, Even Smaller

A solution for confined spaces

Speaking of positioning controllers: The maxon EPOS4 is now also available in a Micro version. As the name suggests, the benefits of these motion controllers are their small size and attractive pricing. The EPOS4 Micro 24/5 is suitable for robotic applications where space is at a premium, and cost-sensitive multi-axis applications.

Contact maxon for more details info@maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

motion control - handbook


See this and other Motion Control Components from Maxon featured on:

http://MotionShop.com.com

http://AllMotionBlogger.com

http://Automation-Blogger.com

http://MotionControlBlogger.com

http://MotionControlBuyersGuide.com

http://MotionControlWeb.com

http://MotionShop.net

http://Catalogs-MotionControl.com

Request 2020/2021 Maxon Catalog

motion control - maxon logo

Motion Control Components Application Exoskeleton! – Maxon Driven – Focus – 2020 Cybathlon!

Motion Control – Application Exoskeleton

“People with disabilities are only disabled if they come up against the insurmountable. But where do the obstacles in our everyday lives come from? From barriers in our minds” … Cybathlon founder Robert Riener.

motion control - maxon motors

 


motion control - maxon motorCYBATHLON is so much more than a competition, it is intended to serve as a platform between technology developers, people with disabilities and the public. It’s bringing everyone together under one roof to see where the challenges are and to work towards developing technologies that make everyday life easier for those with physical disabilities.Taunton, MA — Motion Control Components Application – maxon’s DRIVEN magazine just released a special issue focusing on the 2020 CYBATHLON to be held in Zurich on September 19th and 20th.This is an event where people with physical disabilities compete against each other in obstacle courses with the use of assistance systems such as exoskeletons, bionics prostheses and motorized wheelchairs.

We, at maxon, are very excited to be a part of this special event. Our drives are perfectly suited for these application – they are precise, compact and extremely efficient. We look forward to seeing all the latest developments and working with the developers on the next generation of assistance systems.

Enjoy this latest issue and if you see a story you’d like to share with your readers, I’d welcome the opportunity to discuss this with you.

About Maxon

maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com

Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

motion control - handbook

See this and other Motion Control Components from Maxon featured on:
http://MotionShop.com.com

http://AllMotionBlogger.com

http://Automation-Blogger.com

http://MotionControlBlogger.com

http://MotionControlBuyersGuide.com

http://MotionControlWeb.com

http://MotionShop.net

http://Catalogs-MotionControl.com

Request 2020/2021 Maxon Catalog

motion control - maxon logo

Automation Motion Control – IncOder™ Inductive Angle Encoder by Zettlex available from Electromate!

Automation Motion Control – Inductive Angle Encoder by Zettlex!

automation motion control encoders

 

motion control - electromate logo

Vaughan, Ontario, Canada — Automation Motion Control – Zettlex position sensors (IncOders) use non-contact, inductive technology for precision angle measurement. Rather than the bulky transformers of traditional inductive sensors, Zettlex sensors use printed circuits. This enables compact, accurate, lightweight and robust position sensors with no contacts, no delicate parts, no maintenance, no hassle – just accurate measurements – all day, every day. IncOders are ideally suited to harsh environments – where potentiometers, optical or capacitive devices may prove unreliable.

IncOders have 2 main parts – a Stator and a Rotor – each shaped like a flat ring. The large bore makes it easy to accommodate through-shafts, slip-rings, optical-fibres, pipes or cables. The Stator is powered and the Rotor is passive. The Stator contains the electronics to receive power and generate an output signal. The output signal from the Stator shows the true absolute angular position of the Rotor relative to the Stator without the need of any motion.

IncOder inductive angle encoders do not require compliant or special couplings and the Rotor & Stator can simply be screwed to the host product. Precise mechanical mounting is not required and there are no bearings. Whereas optical or capacitive angle encoders can be unreliable in harsh conditions – notably with condensation or dust – Zettlex angle encoders are generally unaffected by foreign matter and IP67 rated versions are available.

Unlike capacitive devices, there is no need to earth the Rotor or Stator. Robust, hard-anodized aluminium alloy housings and monolithic constructions are used throughout. There are no contacting, delicate or wearing parts, so there is no need for periodic replacement, service or maintenance. In other words, IncOder angle encoders are true ‘fit and forget’ devices.

Features include:

  • Robust Angular Position Measurement for Extreme Environments
  • High-reliability Inductive Angle Encoder Technology
  • Simple installation; ‘fit and forget’ technology
  • Non-contact technology for high reliability in extreme environments
  • Proven in Aerospace, Defense, Medical & Industrial applications
  • Over 4 million product configuration options available

CLICK HERE for information on the IncOder™ Inductive Angle Encoder from Zettlex

About Electromate an Automation Motion Control Supplier:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate an Automation Motion Control Company can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Blog: https://electromate.wordpress.com/

motion control - products

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com


See this and other Motion Control Components from Electromate featured on:

http://MotionShop.com

http://AllMotionBlogger.com

http://Automation-Blogger.com

http://MotionControlBlogger.com

http://motioncontrolBuyersGuide.com

http://MotionControlWeb.com

http://MotionShop.net

http://Catalogs-MotionControl.com

http://MotionControlMarketing.com

http://Gotcha-Stick.com

motion control - electromate

Automation Motion Control – Application – Driver assist systems can help save lives by alerting driver of potential danger!

Automation Motion Control Products – Driver Assist System  

 Application – Driver assist systems can help save lives by alerting driver of potential danger!

 

 


motion control - maxon motorMaxon A-max 16 brushed DC motor – This drive with a diameter of 16 millimeters (precious metal brushes, 2 Watt) was developed for use with an eccentric weight and a specified bearing.
automation motion control - brushed motors

Fall River, MA — Automation Motion Control – Application – Driver assist systems can help save lives by alerting driver of potential danger!The majority of traffic accidents are caused by human error. In the future, computer-controlled cars will significantly reduce the number of such accidents. Driver assist systems, such as adaptive cruise control (ACC), brake assist systems, or lane departure warning systems (LDW), can save lives. Lane departure warning systems warn the driver if the vehicle is drifting out of its lane. The LDW determines the vehicle’s position in the lane with the use of various optical sensor systems and computers. If the car is in danger of drifting out of the lane, the system activates an electric motor in the steering wheel that causes the wheel to vibrate, warning the driver.

A luxury car manufacturer has engaged maxon to supply the motors for this application. The base DC brushed motor is maxon’s A-max 16 (precious metal brushes, 2 W), modified for the application with an eccentric weight and a specified bearing. In order to prevent the other vehicle systems from being affected by the electromagnetic fields of the motor, it has been equipped with special EMI suppression for automotive applications. The small drive system must meet specific requirements: It needs to be low-noise, dynamic, feature high power density, and fit in a narrow space – requirements that maxon’s small A-max 16 easily masters..

Contact maxon for more details info@maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

motion control - handbook


See this and other Motion Control Components from Maxon featured on:

http://MotionShop.com.com

http://AllMotionBlogger.com

http://Automation-Blogger.com

http://MotionControlBlogger.com

http://MotionControlBuyersGuide.com

http://MotionControlWeb.com

http://MotionShop.net

http://Catalogs-MotionControl.com

Request 2020/2021 Maxon Catalog

motion control - maxon logo

Motion Control – Maxon EC-i 30 20W Motor with Integrated Electronics is available from Electromate!

Motion Control – Miniature Integrated Motor
motion control miniature integrated motor

 

Motion Control - Electromate-Logo

 

Vaughan, Ontario, Canada — Motion Control Components — Maxon have released the new EC-i30 20W Brushless Servo Motor with Integrated Electronics. With an integrated 4 Quadrant speed controller, this latest addition to the EC-i portfolio is available as a 5-wire version. Both enable and direction versions of the motor are offered.

This high torque 20Watt 30mm diameter motor is ideal in micro fluid pump (air/gas) and medical applications such as:

  • Vacuum wound therapy
  • Patient vital signs monitoring
  • Anaesthesia and gas monitoring
  • Compression therapy
  • Blood analysers
  • Peritoneal dialysis
  • Haemodialysis
  • Portable oxygen concentrators
  • Gas detection and analysis
  • Fragrance distribution
  • Surgery training systems

The EC-i30 20W Brushless Servo Motor with Integrated Electronics is available with an optional planetary gearhead, model GP32C, and can be customized specific to the needs of the application.

Features include:

  • Cost-effective
  • 20 Watt Rated
  • 24VDC winding
  • 4 Pole Pairs
  • Speed range 250 – 6060 RPM
  • Optional gearheads, encoders and drive electronics

Order your EC-I 30 20W motor with Integrated Electronics online now at-

EC-i 30 20W with Integrated Electronics Brushless Servo Motor Buy Online

Information on the EC-i 30 20W with Integrated Electronics Brushless Servo Motor from maxon can be viewed at:

EC-i 30 20W with Integrated Electronics Brushless Servo Motor Specification

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com


For other Motion Control Components, Applications, and Technology from Maxon Motor go to: http://AllMotionBlogger.com
 

Motion Control - Electromate-Logo
Visit our Website
Motion Control - Electromate Twitter Link
Motion Control - Electromate Facebook Link

Motion Control – John Uzzolino joins Maxon Group to head up the Parvalux product line in the United States!

Motion Control – John Uzzolino joins Maxon Group 

Motion Control - Maxon Parvalux

 

Maxon Logo

Taunton, MA — Maxon Group of Taunton, MA has hired John Uzzolino to head up the business development activities for the Parvalux product line in the United States. In December, Maxon Group acquired the British geared motor manufacturer Parvalux Electric Motor, Ltd. (For additional information Click Here)The acquisition expands the maxon portfolio with DC drives in the power range of up to 1.5 kW, as well as an attractive expansion of maxon group’s already broad motor and motion control portfolio including AC Motors and Worm gearboxes. The acquisition and the addition of Mr. Uzzolino to the team demonstrates maxon group’s continuing commitment to becoming a provider of complete systems. Ultimately, the acquisition opens interesting new markets requiring larger drives and motion systems such as patient handling within the medical technology sector (stair lifts, electric wheelchairs, etc.) and industrial applications (robotics and transport systems, conveyors).

John Uzzolino comes to maxon Group with 20 years’ of experience in industrial motion control and mechatronics applications. John started his career as a Sales Engineer working with a high tech distribution company, focusing on solving motion control and mechatronic applications for machine builders in the Northeast U.S. John then went to work for a local machine builder, helping them bring their automated test and measurement products to the North American market. Most recently, John worked for two European control manufacturers, helping them develop customers in the U.S. market.

As the Business Development Manager for Parvalux, John will be responsible for managing and promoting the Parvalux products in the United States, initially focusing on the industrial and e-mobility markets. “I’m excited to be on board and help bring a strong European brand to the U.S. market,” says John Uzzolino. “Parvalux has positioned themselves well to be a high-quality product at a competitive price, while offering both standard and highly customized solutions globally. Combining this with the ability to now manufacture locally in Massachusetts, positions Parvalux well to build a strong brand here in the U.S.”

motion control - Maxon Parvalux building

About Parvalux

Parvalux is a leading global manufacturer of geared motor solutions with over 70 years’ experience in creating the perfect combination of motor and gearbox to match the customer’s application. Parvalux offer thousands of standard options as well as customization of any motor or gearbox to meet customer requirements. Parvalux products are found in hundreds of applications in healthcare, leisure, mobility, transport, and a diverse range of industrial applications. For more visit www.parvalux.com

About Maxon

maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com

Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

Maxon Handbook Banner


For other Motion Control Components, Applications, and Technology from Maxon Motor go to: http://Automation-Blogger.com
 

Maxon Logo
Visit our Website
Order Our Catalog

 

See this and other Motion Control Components from Maxon are also featured on:
http://MotionShop.com
http://AllMotionBlogger.com
http://MotionControlBlogger.com
http://motioncontrolBuyersGuide.com
http://MotionControlWeb.com
http://MotionShop.net

Motion Control Application – Maxon Drives Power – Hull Cleaning Robot for Large Ships!

Motion Control Application – Specially designed robotic crawler navigates around the underwater portion of a ship to remove the biofilm layers that accumulate there. As a battery operated, autonomous vehicle, component selection made up a highly critical part of the design and manufacture.
motion control - maxon motor

 

motion control application

The HullBUG provides grooming of the biofilm that collects on the underwater portion of ships.

The HullBUG provides grooming of the biofilm that collects on the underwater portion of ships. © 2011 SeaRobotics

Fall River, MA — Motion Control Components Application – Toxic paint is used on the bottoms of large ships to prevent fouling, which is when a biofilm layer develops, decreasing the ship’s efficiency in moving through the water. The toxic paint continually leeches copper and other heavy metals into the underwater environment as well, causing damage to the organisms that live there. To further complicate the matter, the paint must be blasted off and replaced every 5 to 10 years, at which time literally tons of toxic waste is produced and needs to be disposed of. A ship that operates with a clean underwater surface free from fouling—even thin biofilm layers—will operate so much more efficiently that potential savings can easily reach over five percent in fuel costs alone. Without the concern for fouling, a ship’s underwater coating can be engineered for corrosion protection and longevity rather than its need to eliminate the potential for biofouling. If realized on all the ships operating in the world today the energy savings would greatly reduce the presence of greenhouse gases, as well.

To eliminate the requirement for toxic paint and its cleaning waste, there needed to be a method to “groom” the biofilm from the underwater portion of a ship. The idea was to create important changes for the ships being built as well as for the environment. That is where the HullBUG (Hull Bioinspired Underwater Grooming) concept originated. “The most important feature of the HullBUG is its small size,” according to SeaRobotics Research Engineer, Dr. Kenneth Holappa. “It is only about half a meter in length. This was a necessary design feature, needed to allow the vehicle to maneuver over the curved surface of the hull while continually maintaining close contact with the surface.

motion control - hull cleaning robot

This close-up of the HullBUG clearly shows its sensor alignment
system that helps it keep on course while cleaning a hull.

© 2011 SeaRobotics

Because there are hazards associated with operating such a device underwater and in a harbor environment occasionally a HullBUG might be lost or destroyed during operation. Keeping the size and cost of the system low definitely helped to eliminate damage as a major obstacle to implementation. So, from the very beginning of the project, small size and low cost have been identified as being critical to the satisfactory implementation of the HullBUG project. As can be expected, this need to maintain a particular size and weight filtered into the selection of every component of the design.

Motion Control Components

The selection of the motors to drive the HullBUG involved a number of critical engineering constraints and compromises. SeaRobotics decided to make two basic models, one with wheels and one with tracks, and offer several options for keeping track of the system’s progress, which will be discussed later. Sizing of the motors, for example, required a calculated estimate of the power, speed, and torque characteristics of the manufactured devices. Determining factors included the resistance caused from pushing the grooming tool across the surface of the ship, the hydrodynamic resistance of the vehicle itself as it moved through the water, friction losses in the shaft seals that were used to protect the motors from the saltwater, and track or wheel friction dependent on which version of the unit was used.

motion control - robot

In this close-up you can see the max-on EC45 brushless motor and
interface boards about to be safely mounted inside the machine.
© 2011 SeaRobotics

maxon motors offers a full line of fractional horsepower moving coil DC motors and brushless motors ranging in size from 6mm to 90mm, and from 30 mW to 500 watts. They also offer gearheads, controllers, and accessories. “The breadth of their product line and quality of their service helped us to feel comfortable that we had selected the right partner,” Ken said. Flat motors manufactured by maxon Precision Motor provide long life along with their low profile package. The entire EC series of brushless motors are electronically commutated, which enables them to have extremely long motor life since there are no mechanical brushes to wear out. The motors incorporate ball bearings or ruby bearings that also add to the longevity of the motors, especially needed in such harsh conditions. The flat motors were designed specifically for robotics applications where size and weight are important selection criteria. The EC45 flat motors selected for the HullBUG are very efficient and weigh only 75 grams. Continuous output power is 30 watts, while the maximum speed is 10,000 rpm (much faster than what was needed for this application). The important specification for this application was torque. Even under the potentially harsh environments that the HullBUG would be engaged in, the EC45 offered a maximum continuous torque up to 56.2 mNm depending on the winding chosen by the user. The Maxon brushless motors are built to IP54 standards, which was important to the application. Furthermore, the motors were also available in the system voltage that SeaRobotics required for the HullBUG application.

According to Ken, “The large load capacity of the shafts of the GP42 gearhead allowed the wheels to directly mount to the gearhead shaft, greatly reducing the complexity of the overall design of the system.” Gearheads manufactured by maxon are available in a wide range of ratios to enhance speed reduction and/or torque multiplication dependent on the needs of the user’s application. Concentric input and output helped to facilitate simpler and more direct mounting arrangements, as well.

Given that the HullBUG vehicle was to be completely autonomous, it had to be designed in such a way as to operate for many hours on batteries (cables would simply get in the way of the grooming operation). In order to maximize battery life, the grooming of the biofilm had to be performed in the most efficient manner possible. Navigating in a random pattern may eventually get the job done, for instance, but not in a reasonable amount of time. Plus, a typical ship presents a very large underwater surface, often as upwards of three thousand square meters. To keep this amount of area groomed it is expected that a user would employ multiple HullBUG vehicles to operate at the same time and, consequently, require a method of acquiring sophisticated coordinated navigation.

Navigating the HallBUG

A toolset of navigation modes has been created to allow multiple HullBUGs to efficiently groom a ship by dividing the ship’s underwater surface into regions. Numerous algorithms have been incorporated to accurately groom the ship in steps down to the turn of the bilge. Additional algorithms and associated sensors are used to allow efficient grooming of the flat bottom of the ship. Miniature acoustic ranging sonar (MARS) is also an option for navigation control of the HullBUG. This is where a very small close range, pencil beam sonar was specifically developed to allow the vehicle to “see” an upcoming wall or cliff condition such as bilge keels and bow thrusters. Yet another mode of navigation uses a MEMS rate sensor for navigation information. Another feedback mode uses encoder based odometry. Hall sensor feedback from the motor is used as an encoder signal to establish an accurate estimate of odometry. Hall sensors were used instead of optical encoders because of size and cost. The Hall sensors provide better than 1mm accuracy in the measurement of odometry with the motor/gearhead combination chosen.

Ongoing Software Development

An autonomous vehicle is often software heavy in terms of engineering efforts once you’ve selected and implemented the proper motion control system. Getting smooth reliable navigation maneuvers that result in accurate positioning in a widely varying environment was one of the more difficult challenges for the design team. Multiple layers of software were necessary for handling the number and variety of possible events that can occur during grooming. And, the proper organization of the control logic to allow extensibility of navigation behavior was the most difficult part of this complex system. “Software development will continue to be an ongoing effort even after the years already put into it,” Ken said. “Though the vehicle is completely operational, there remains a considerable amount of on-ship testing to be done.” As the project moves forward and into the field, there will no doubt be additional issues that will crop up and need to be addressed, as well. Even now, the vehicle must be able to reliably accomplish its task in a hostile environment and in an unmapped terrain. Then it has to be able to return to the waterline of the ship for retrieval.

This operation must be done repeatedly for days, months, and years, and with multiple systems in the water at the same time. Although this sounds as though it is overly difficult, according to Ken, “A technician was recently trained to use the vehicle and was fully competent within a short period of time. The user interface was borrowed from SeaRobotics’ Unmanned Surface Vehicle (USV) product line and presented an intuitive graphics-driven interface that has hundreds of hours of use by many different customers.” The vehicle is operational and the navigation software is working. The next primary focus will be the structuring of the interface to improve ease of use and allow non-engineering personnel to manage operations.

motion control - miniature motors

maxon manufactures a wide variety of EC flat motors for different
kinds of applications. © 2011 maxon motor

Contact maxon for more details info@maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

motion control - handbook


See this and other Motion Control Components from Maxon featured on:

http://MotionShop.com.com

http://AllMotionBlogger.com

http://Automation-Blogger.com

http://MotionControlBlogger.com

http://MotionControlBuyersGuide.com

http://MotionControlWeb.com

http://MotionShop.net

http://Catalogs-MotionControl.com

Request 2020/2021 Maxon Catalog

motion control - maxon logo

Motion Control – Maxon Opens Manufacturing Facility in Taunton, Massachusetts!

New Facility Expands Maxon’s Operations & Capabilities to Service US Customers.

motion control- maxon miniature motors

 

motion control - maxon motor

 

Taunton, MA – Maxon precision motors, a division of maxon motor of Sachsein, Switzerland, has announced the opening of a new manufacturing facility in Taunton, MA. The two-story, 59,000 sq. foot facility is located within the Myles Standish Business Park in Taunton at 125 Dever Drive.

Company officials led by Chris Blake, mpm President welcomed state/local officials and invited guests to a grand opening event at the facility this morning which included a ribbon cutting ceremony and tours of the building.

The new building will provide design engineering and production operations, significantly advancing maxon precision motors presence and capabilities in North America. Its opening is an integral component in an ongoing global growth strategy underway by the privately owned Swiss company, in business since 1961.

maxon motor is the leading provider of precision DC motors and drive technology with distribution and sales in 40 countries worldwide. maxon’s products include brushed and brushless DC motors, gearheads, sensors/encoders and customized drives. Its highly engineered products are used in a wide range of industries and applications including medical technology, industrial automation, robotics, security and communications, aerospace, automotive, and measurement/testing.

The new facility replaces a former sales/distribution and assembly operation at 101 Waldron Road in Fall River, MA, and will significantly expand maxon precision motors capabilities and employment. USA customers will benefit from closer collaboration that will provide value added opportunities with faster turnaround. Plus, a localized supply chain with domestic vendors will help build stronger customer relationships while reducing lead times.

“Our vision is to be an integral part of maxon’s global growth strategy,” explained Mr. Blake, who heads up the US management team. “With expanded engineering services in place, our customers will enjoy a closer collaboration on design and manufacturing and have a more direct line to our team during concept development, which will include rapid prototyping to better execute customer-specific products.”

The new Taunton facility will include offices and conference areas, space for warehousing, and significant manufacturing space. PIt will integrate engineering with true high-volume manufacturing capabilities.

About maxon motor maxon motor is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon employs some 2,600 workers at eight production sites and is represented by sales companies in more than 30 countries. www.maxonmotor.com

For More Information Contact: Debora Setters, National Marketing Manager, maxon precision motors, inc. Taunton, MA, dsetters@maxonmotorusa.com/508-916-6602

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

motion control - handbook

See this and other Motion Control Components from Maxon featured on:

http://MotionShop.com.com

http://AllMotionBlogger.com

http://Automation-Blogger.com

http://MotionControlBlogger.com

http://MotionControlBuyersGuide.com

http://MotionControlWeb.com

http://MotionShop.net

http://Catalogs-MotionControl.com

Request 2020/2021 Maxon Catalog

motion control - maxon logo

Motion Control – ENX 16 RIO Encoder from Maxon Motor!

Motion Control – Maxon Motor presents a top-of-the-range high-resolution encoder. The ENX 16 RIO offers an impressive resolution of up to 65,536 counts per turn in a compact and rugged housing.

Motion Control - Maxon motion ENX 16RIO Motion Control Encoder

 

Maxon Logo

Fall River, MA –Motion Control Components – Miniature Encoders – Requirements on encoders are becoming more and more demanding. This applies particularly to positioning applications with precision constant-speed control, where increasingly compact housings need to accommodate an ever greater number of electrical contacts. maxon motor solves this problem with its new ENX 16 RIO optical encoder. It is a mere 16 millimeters in size and offers a resolution of up to 65,536 counts per turn, making it ideal for the precise position and velocity control of DC motors

The new maxon ENX 16 RIO encoder (Reflective, Interpolated, Optical) fulfills all the requirements for a high-resolution optical encoder in a compact design. The resolution can be configured at the factory or online. With 16 millimeters outer diameter and 7 millimeters overall length, the housing is mechanically robust and protected from dust due to its injection-molded construction. The operating temperature range is -40 °C to +100 °C.

Maxon motion ENX 16RIO Motion Control Encoder on Motor

Easily configured online for combinations with maxon motors

The encoder can be combined and configured with matching drives online. It fits the new brushless EC-i 30 motors and the brushed DCX motors (diameters of 16 millimeters and up). The counts per turn and the electrical interface of the ENX 16 RIO encoder are also configurable online. All combination options and detailed product information is available in the maxon online shop: shop.maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.


 

 

Maxon Logo
Visit our Website
Order Our Catalog

Motion Control Application- A wasp shows the way!

Maxon motion control application - Wasp Stinger

What do wasps have to do with brain surgery?  At first glance, not a whole lot. However, one species serves as the model for an innovative brain surgery needle that is being developed by a team of researchers from England.

Maxon Logo
Visit our Website
Order Our Catalog

Maxon motion control application - Brain

Fall River, MA — Motion Control Components Application – In tumor treatment, neurosurgeons today use a thin, rigid needle to inject medication into the affected brain tissue. This carries a relatively high risk of injuring healthy tissue, because a rigid needle only allows the surgeon to enter a certain region of the brain, following a straight path. The ideal solution would be a flexible operating tool.

Maxon motion control application - Brain

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

This is where the London Imperial College comes in. In recent years, a team led by Prof. Rodriguez y Baena worked on developing a flexible robotic needle capable of reaching the deeper regions of the brain, while simultaneously avoiding especially sensitive areas. The young researchers sought to imitate the special mechanism employed by female wood wasps that use their thin but very strong drill-like stings to lay eggs inside the wood of trees.

Under the project name STING (Soft Tissue Intervention and Neurosurgical Guide), the scientists developed a prototype consisting of four segments with an overall diameter of 2.5 millimeters, held together by a puzzle-like interlocking mechanism. maxon drives provide the back-and-forth motion of the segments.

“The whole range”

Dr. Secoli is a member of the Mechatronics in Medicine Lab at the Imperial College. He selected the brushless maxon EC20 flat motor with a GP22 planetary gearhead for the application. An EPOS 24/2 positioning controller provides exact positioning. “Easy access to the API (Application Programming Interface) was the major key criterion of selection. On top of that, for fast-prototype system, maxon is the only manufacturer that offers the whole range of products: motor, gearhead, controller” says Dr. Secoli.

Maxon motion control application - Brain

Maxon motion control application - Brain

In early 2016, the team received a grant of 8.3 million euros from the European Union within the funding scheme Horizon2020. The new project codename EDEN2020 (Enhanced Delivery Ecosystem for Neurosurgery www.eden2020.eu), aims to set a new standard in the field of neurosurgical diagnostics and therapy by 2020.

For additional information on the components selected for this critically important project GO TO: https://www.maxonmotor.com/maxon/view/application/brain-surgery-needle-AB

Maxon motion control application - Brain

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

Motion Control – Electric drives … … invisible helpers in our everyday lives!

Motion Control – driven magazine reveals where they are commonly used.

Precision drive systems can be found in the home, in vehicles, and at work, making our lives simpler and safer. The current issue of driven, the maxon motor magazine, provides interesting insights into the world of drive technology. It also goes in search of an old friend.

motion control Online Magazine Driven

motion control Maxon Logo

Fall River, MA — Motion Control Components- Online Magazine – Most people have nothing to do with drive systems in their work. However, without being aware of it, they come across them everywhere: in cars, buses, elevators, and even within their own four walls. Drive systems are invisible to ordinary people, but they play an important role in our lives. driven, the maxon motor magazine, spends a day with a family and discovers some exciting uses for them.

What’s Roboy doing these days?

driven readers can find out what the popular robot known as Roboy has been doing over the last few years and what the future holds for him. We also take a look at the hot topic of women in technical careers. Two female engineers from maxon describe their experiences in a male-dominated world and give young women some useful tips.

driven focuses on drive technology and is published twice per year in three languages. The print version is available free of charge at magazine.maxonmotor.com.

All issues are also available on the driven app, which can be downloaded from the App Store and Google Play Store.

Maxon Motion Control Apple App

 

 

 

Maxon Motion Control Android App

 

 

 

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

Maxon Logo
Visit our Website
Order Our Catalog

Automation Motion Control – MAXON Says, “Customize Your Drive System Online!”

Maxon motion control X-Drives Configure online

 

 

 

 

 

Automation Motion Control – Maxon motors introduces a NEW product line of innovative brushed DC motors, planetary gearheads and encoders. customers will find the new motors available for easy online configuration in the online shop. Within 11 working days, the finished drives are ready for shipment. Profit from these fast delivery times now!.

Maxon Logo

Fall River, MA — Maxon motor is introducing new high-speed drives for you to configure. The brushless ECX motors with diameters of 8, 16 and 19 mm achieve peak values of 120,000 rpm, run very smoothly and develop hardly any heat. They are available with different power stages and in standard or sterilizable versions (up to 2000 autoclave cycles). That makes the drives an attractive option for hand-held surgical tools as well as industrial spindles.

Configurable drives: dynamic, high power, and low noise

Configure and combine the DC motor (DCX, DC-max) or BLDC motor (ECX SPEED) and planetary gearhead (GPX) and sensor (ENX) according to your individual requirements, easily and online. After only 11 working days, the drive systems are ready for shipment from Switzerland. Detailed product data can be viewed online immediately and 3D data for the configuration is available for download. Discover the world of maxon X drives!

maxon X drives program

Maxon motion control X-Drives Configure online

 

 

 

 

 

 

High power density, high efficiency, smooth running and available for online configuration.Configure sizes from Ø 10 – 35 mm. Choose between precious metal or graphite brushes, ball or sintered bearings, and much more.

 

 

Maxon motion control X-Drives Configure online

 

 

 

 

 

 

The DC motors with the best price/performance ratio can be configured online. Configure Ø 16 and 22 mm sizes. Choose between graphite and precious metal brushes, sintered and ball bearings, and many other components.

 

Maxon motion control X-Drives Configure online

 

 

 

 

 

 

Super-fast, configurable brushless DC motors. The brushless ECX series of motors has been optimized for high speeds (up to 120,000 rpm) and withstands up to 2000 autoclave cycles

 

Maxon motion control X-Drives Configure online

 

 

 

 

 

 

Configurable planetary gearheads for high torques in the smallest of spaces. Maxon GPX gearheads are low-noise and low-backlash. Ideal for when high torques and speeds are needed.

 

 

Maxon motion control X-Drives Configure online

 

 

 

 

 

 

Configurable digital encoders. 3-channel encoders with inverse signals for interference free function. The counts per turn may be easily programmed at production.

 

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.