Category Archives: Torquers

Motion Control – Frameless Brushless Torque Motor from H2W Technologies, Inc.

Motion Control Component - Franmess Bruchless Torque Motor ARC Segment

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Santa Clarita, CA —– Linear Motion Control Components – H2W has developed an unhoused arc segmented frameless brushless torque motor (TWR-070-410-1150-3PH) with low inertia moving coil assembly for high angular acceleration applications. The rotary 3-phase brushless motor, also known as a rotary servo motor, is a direct drive motor that is ideal for limited or unlimited, closed loop servo, rotary motion applications. It can generate a continuous/peak torque of 480 in-lbs [53 Nm]/1440 in-lbs [159 Nm]. It has been designed to have a 70° rotation and operate on a 20” (500 mm) radius, but additional modular magnet tracks (33° each) can be added to increase angular displacement. It is capable of very precise position, velocity, and acceleration control when coupled with a rotary encoder for position feedback

The vacuum encapsulated moving motor coil assembly moves through a gap in the long U shaped magnet assembly. A customer supplied bearing system is required to guide the moving coil assembly and to maintain a .050″ [1.25 mm] clearance between the magnet and the coil assembly. There is no attractive force between the motor coil and the magnet assembly. The 3-phase motor coil assembly can be commutated trapezoidally using integral hall effects or commutated sinusoidally using software commutation in conjunction with the appropriate amplifier, motion controller and encoder feedback. The power to the motor, from a brushless servo amplifier, is supplied via a high-flex motor power cable. Motors can be designed to fit customer specific application requirements.

Features:

  • Zero cogging
  • High speed and accelerations of light loads
  • Low inertia
  • Multiple motors coils inside a single magnet assembly
  • Uses standard 3-phase brushless amplifier

About H2W Technologies, Inc

H2W Technologies, Inc. is dedicated to the design and manufacture of linear and rotary motion products that are used in the motion control industry. The complete line of linear electric motors includes: Single and dual axis linear steppers, DC brush and brushless linear motors, voice coil actuators, and AC induction motors. Also offered is a complete line of ball screw, lead screw and belt driven positioning stages.

Other motion control products include: Limited angle torque motors for compact, limited angular excursion rotary servo applications, 3 phase brushless rotary servo motors with matching digital servo amplifiers and permanent magnet linear brakes for fail-safe, zero power braking for baggage handling and people moving applications as well as amusement park rides.

With over 75 years combined experience in the linear and rotary motion field, the H2W Technologies team of engineers offers the optimal solution to the most demanding motion control, requirements.

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For additional information contact Mark Wilson at H2W Technologies, 26380 Ferry Ct, Santa Clarita, CA 91350; Tel: 888-702-0540, Fax: 661-251-2067, E-Mail: info@h2wtech.com or visit the website at http://www.h2wtech.com

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Motion Control Technology – Have You Considered a “Torquer?”

Santa Clarita, CA – Motion Control Technology – The Limited Angle Torque Motors or “Torquers,” technology explained: A current carrying conductor placed in a magnetic field will have a force (or torque) exerted on it. This force is proportional to the direction and magnitude of the current and the flux density field. Since the permanent magnet flux density field is fixed, the direction of the rotation depends on the polarity of input current and the amount of torque that is produced is directly proportional to the magnitude of the input current.

A DC linear servo amplifier is required to provide power to the torquer.

The torquers are typically supplied unhoused without bearings or a shaft, but can be supplied housed if required.

Coupling the torquer to your bearing system and a rotary encoder or other feedback device yields a system that is capable of intricate angular position, velocity, and acceleration control.

Low moving inertia of the rotor assembly allows for high angular acceleration of the payload.

The small length to diameter ratio allows the torquers to fit in spaces where conventional rotary brush and brushless DC motors will not.

It should be noted that, angular excursions of greater than 180º (up to 360º) can be achieved by modifying the winding of the stator assembly. In this case the coil assembly will have 4 leads and it will have to be commutated.

See below for a typical Torque vs. Displacement curve for a 4 pole LAT:

Advantages:

 

  • No Torque Ripple
  • High Angular Acceleration
  • No Commutation
  • Brushless
  • Low Profile

 

Applications:

 

  • Aerospace
  • Semiconductor
  • Medical
  • Military<

 


H2W Technologies offers 2 distinct types of limited angle torque motors.

1. MR Series Limited Angle Torque Motor – is a toroidally wound iron core stator with a 2 ,4 or 6 pole permanent magnet rotor. This torque motor can provide angular excursions up to 180º. It is typically supplied without bearings, shaft or housing to allow for direct mounting to customer supplied bearing system.

Linear Motion Technology - Torque Motors or Torquers from H2W
The MR Series is comprised of a toroidally wound, stationary, coil assembly with a multi-pole permanent magnet rotor.

Rotor: The rare earth permanent magnet rotor always has an even number of poles, with any where from 2 to 6 poles. The maximum angular excursion with a 2-pole rotor is 180º, with a 4 pole rotor is 90º, and with a 6 pole rotor is 60º. The torque will drop off to zero at the extreme ends of the travel. For constant torque over the required rotation, the angular excursion will always be less than numbers mentioned above.

The rotor assembly is installed within the ID of the stator assembly. There is a magnetic attractive force between the stator and the rotor. When the stator is perfectly concentric within the rotor, the radial magnetic attractive forces are equal and opposite and they cancel each other out.

Stator: The stator is comprised of a “soft”magnetic steel toroid that is electrically insulated. Multiple sections of insulated copper magnet wire are toroidally wound on the stator toroid. Only 2 leads are brought out from the stator assembly.

The rotor assembly is installed within the ID of the stator assembly. There is a magnetic attractive force between the stator and the rotor. When the stator is perfectly concentric within the rotor, the radial magnetic attractive forces are equal and opposite and they cancel each other out.

2. WR Series Limited Angle Torque Motor – is an arc segmented multipole permanent magnet stator with a low inertia copper magnet wire rotor. Angular excursions are typically less than 90º. This torquer is supplied with out a shaft or bearing.

Linear Motion Technology - Torque Motors from H2W
The WR Series is comprised of a stationary, arc segmented, multipole permanent magnet stator assembly with a low inertia wound wire rotor.

Rotor: The rotor is made up of a single coil of bondable copper magnet wire. The coil is wound and preformed into the desired shape. It is held together with the bonding agents in the wire. It can be encapsulated with aluminum or plastic brackets in order to provide a means for mounting the rotor to the bearing system and payload. The maximum angular excursion is less than 90º.

Stator: The stationary stator assembly consists of multipole permanent magnets that are bonded to steel plates. The 2 opposing steel plates are spaced apart to provide a gap using end plates. The coil rotor assembly moves angularly within this gap. There is no magnetic attractive force between the stator and the rotor.

The WR Series Torquers are available in 2 configurations.

The low profile (Type L) configuration has a smaller overall height which allows it to fit in a more compact space, but has less angular rotation for a given stator arc segment.

The second configuration (Type S) has a larger overall height but has typically twice the angular rotation per given stator arc segment when compared to the Type L torquer.

    • No Torque Ripple
    • High Angular Acceleration
    • No Commutation
    • Brushless
    • Low Profile

 

About H2W

H2W designs and manufactures a wide range of linear motors, positioning stages, and fully integrated single and multi-axis positioning systems. We will be happy to assist you with a custom design if you do not find a standard product that meets your needs.

Our Products

Voice Coil Linear Actuators, Single Axis Linear Stepper Motors, Dual Axis Linear Stepper Motors, AC Linear Induction Motors, DC Linear Brushless Motors, DC Linear Brush Motors, Limited Angle Torque Motors, Permanent Magnet Brakes, Motion Control System Integration, Voice Coil Positioning Stages, Linear Stepper Stages, Single Rail Stages, Dual Rail Stages, Air Bearing Stages, Cross Roller Stages, Belt Stages, Lead Screw / Ball Screw Stages, Multi-Axis Gantry Stages

Industries Served

Semiconductor, Medical, Military, Aerospace, Material Handling, People Moving, Amusement Park Rides, Packaging, Automotive, and Clean Room.

 

26470 Ruther Ave #102 | Santa Clarita, CA 91350
661-251-2081 | 888-702-0540 Toll Free | info@h2wtech.com | www.h2wtech.com