Automation Motion Control – Measure Very Small Angular Displacements of Very Small Components with Low Cost Digital Autocollimator!

Automation Motion Control – Miniature Autocollimator

Automation Motion Control - Digital Autocollimator

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Equipment Solutions

The AC201 2 axis high performance angular displacement Digital Autocollimator System from Equipment Solutions, Inc. is a very compact high precision instrument designed to measure very small angular displacements with high sensitivity over distances to 2.0 in. (5.06 cm). The AC201 Digital Autocollimator is therefore ideal for instrumentation, tooling, and OEM manufacturers with requirements for high precision alignment, flatness, squareness of surfaces in relation to each other, detection of angular movement, shaft straightness, motion control, and other orientation measurements. This rugged and compact 1.0 in. x 1.1 in. x 1.3 in. (2.5 cm x 2.8 cm x 3.3 cm), low cost digital autocollimator can interface with a PC.

Miniature Autocollimator

 

The AC201 Digital Autocollimator has an optical angular range of ±344 arc sec (±100 mrad), and a sensitivity of 0.2 arc sec (1.0 µrad). The laser has a beam diameter of < 0.125 in. (<3 mm) and requiring only a slightly larger reflection surface. Electrical requirements are: +5.0 VDC @ 30 mA. The AC201 Digital Autocollimator can be factory configured with one of several different interfaces including Analog, USB, SPI, or quadrature encoder. The black anodized (per MIL-A-8625C) 6061-T6 Aluminum body has 2x 4-40 mounting holes and integral electronics and connections are via a Nano D9 or USB connector.

Supplied with a Windows® application software and more than 24 ASCII commands for control and operation, the AC201 Digital Autocollimators are able to perform complex data collection and analysis. They are ideal for: Vibration analysis, mechanical and optical alignments, servo control feedback, tip & tilt measurements, settling time and stage damping analysis, and measurements needed in the manufacturing and testing of miniature mirrors and lenses, linear and rotary stages, fiber optic components, robotic components, and medical analytical devices.

 

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Equipment Solutions, Inc. (ESI) is a provider of engineering and manufacturing services. ESI specializes in the design and production of automation and instrumentation products including motion control components and sub systems. ESI’s products range from galvanometer amplifiers with an integrated arbitrary waveform generator, to high-resolution displacement sensors, voice coil and stepper motor stages, amplifiers and controllers.

For additional information contact Jeff Knirck at Equipment Solutions,Inc. Mailing Address – PO Box 159, Forestville, CA 95436; Shipping Address 6490 Front Street, Forestville, CA 95436; Tel: 408-245-7162, Fax: 408-245-7160, E-Mail: info@equipsolutions.com or visit the Website at http://www.equipsolutions.com

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Automation Motion Control – Application – Driver assist systems can help save lives by alerting driver of potential danger!

Automation Motion Control Products – Driver Assist System  

 Application – Driver assist systems can help save lives by alerting driver of potential danger!

 

automation motion control company - Maxon

automation motion control - brushed motors

Maxon A-max 16 brushed DC motor – This drive with a diameter of 16 millimeters (precious metal brushes, 2 Watt) was developed for use with an eccentric weight and a specified bearing.

Fall River, MA — Automation Motion Control – Application – Driver assist systems can help save lives by alerting driver of potential danger!The majority of traffic accidents are caused by human error. In the future, computer-controlled cars will significantly reduce the number of such accidents. Driver assist systems, such as adaptive cruise control (ACC), brake assist systems, or lane departure warning systems (LDW), can save lives. Lane departure warning systems warn the driver if the vehicle is drifting out of its lane. The LDW determines the vehicle’s position in the lane with the use of various optical sensor systems and computers. If the car is in danger of drifting out of the lane, the system activates an electric motor in the steering wheel that causes the wheel to vibrate, warning the driver.

A luxury car manufacturer has engaged maxon to supply the motors for this application. The base DC brushed motor is maxon’s A-max 16 (precious metal brushes, 2 W), modified for the application with an eccentric weight and a specified bearing. In order to prevent the other vehicle systems from being affected by the electromagnetic fields of the motor, it has been equipped with special EMI suppression for automotive applications. The small drive system must meet specific requirements: It needs to be low-noise, dynamic, feature high power density, and fit in a narrow space – requirements that maxon’s small A-max 16 easily masters..

Contact maxon for more details info@maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – Innovative End Cap Return Enables Quiet Screws!

Motion Control – Ball Screws!

motion control - ball screw end cap

 

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Question – Can Ball Screws be any quieter?

Answer – YES! The Steinmeyer, “Quiet Series”, Ball Screws featuring innovative end caps reduces noise by 50%!

Woburn, MA – Ball screws with high leads and high linear speeds are notoriously noisy. The loading and unloading of the balls against the return is the main source of noise. With steel balls and steel returns, this cycling can create a loud “whirling” sound at high speeds, especially when using preloaded ball nuts. Steinmeyer has been researching this issue, and recently announced some important results involving process improvements that may yield benefits across most of our product range.

Meanwhile, on the design side, the innovative plastic end caps provide a solution for small diameter screws. As shown in the 3D drawing below, the steel body (blue) has an integrated flange and “through the nut” ball recirculation. The plastic end caps (gray) provide quiet return, and may also include integrated combination wipers (not shown).

Quiet Series screws are designed typically for a lead/diameter ratio greater than 0.5. Due to the high lead, they are especially well-suited for use in high speed pick-and-place actuators. The screws are available in diameters from 5 to 20 mm and leads up to 32 mm! All feature dual start threads, P5 accuracy grade, and ball nuts with zero or minimum axial play. So, if you are running a high-speed application and your current ball screws are too noisy, contact Steinmeyer and ask about our Quiet Series. We may have an ideal solution that gets you running quiet.

To learn more go to: http://www.steinmeyer.com/en/products/drive-technology/

About Steinmeyer

Steinmeyer is the world’s longest continuously-operating manufacturer of commercial ball screws. In the realm of linear motion control, our company has become synonymous with precision, innovation, and exacting standards of quality.

Steinmeyer’s extensive product line is used widely in drive systems for industrial machines as well as precision positioning in optical instruments, medical devices, and other mechatronic applications.

Contact Steinmeyer for further information on their extensive product portfolio:

781-273-6220

infoUSA@steinmeyer.com

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Motion Control – Steinmeyer Tutorial Series – Ball Screws – Explaining Load Capacity!

Motion Control – Ball Screw Tutorial

Motion Control Ball Screw Tutorial

 

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Tutorial presented by Steinmeyer – Many engineers are confused about this topic, especially if they don’t work frequently with ball screws. So let’s take a moment to explain the terminology.

 

BURLINGTON, MA — There are generally two load capacities given for a particular ball screw: Dynamic and Static.

Dynamic Load Capacity

The dynamic load capacity (DLC) is simply a load rating. It’s the load for a (theoretical) life of 1 million revolutions (ISO/JIS standard) or for 1 million inches of travel (ANSI standard). The DLC is critical for making lifetime calculations, since the expected life goes as the cube of the ratio of DLC to actual load. So, if the load is only 10% of DLC, then the expected life is 1 billion revolutions.

But that still doesn’t mean you could run the screw with this kind of load and expect a to achieve that life! Why? The normal maximum operating load of a general use ball screw is about 30% of the DLC. (Above that, the elastic deformation of the balls and races is too large, which may cause excessive wear.) So, if you run a ball screw with a load equal to its DLC, you may not get as much life as you expect.

Static Load Capacity

The static load capacity (SLC) indicates the load above which the screw may be damaged. Staying below SLC ensures that balls and races don’t suffer brinelling (or plastic deformation). This is critical! But bear in mind that a ball screw may be damaged in other ways with loading below the SLC: you could easily tear off the flange of the nut, snap the bearing or drive journal of the screw, or even collapse it from exceeding the buckling load.

About Steinmeyer

Steinmeyer is the world’s longest continuously-operating manufacturer of commercial ball screws. In the realm of linear motion control, our company has become synonymous with precision, innovation, and exacting standards of quality.

Steinmeyer’s extensive product line is used widely in drive systems for industrial machines as well as precision positioning in optical instruments, medical devices, and mechatronic applications.

Contact Steinmeyer for further information on their extensive product portfolio:

781-273-6220

infoUSA@steinmeyer.com

Visit Steinmeyer.com

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Motion Control – Low Cost, High Precision 3 Axes Linear Voice Coil Actuator!

Motion Control – XYZ Axis Voice Coil Actuator

motion control - 3 axis voice coil stage

 

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Van Nuys, CA – Moticont has released a new three axis XYZ linear actuator the XYZ-10. The X and Y axes of the actuator each has a 0.97 in. (24.6 mm) of travel and the Z axis has a stroke of 0.500 in. (12.7 mm). The high speed, high acceleration, zero cogging, brushless voice coil motors provides 6.3 lbs (28.2 N) of force and peak forces of 20.0 lbs (89.9 N) at a 10% duty cycle for the X and Y axes. The Z axis linear actuator has a continuous force of 21.2 oz (5.9 N) and 67.0 oz (18.6 N) peak force.

The VCLM-XYZ-51-032-025-070 three axis linear actuator stage features resolutions of 1.0 micron for the X and Y axes. The Z axis has a resolution of 1.25 microns. All axes are equipped with a HOME switch. The stationary axis has a footprint of only 2.00 in. x 5.00 in. (50.8 mm x127.0 mm) with convenient mounting holes and an internal thread on the non-rotating shaft of the Z axis actuator. This XYZ actuator can easily be integrated into new and existing applications, and is ideal for: Assembly, pick-and-place, testing, inspection, sampling, and probing applications, especially in confined spaces.

Moticont can quickly provide the XYZ-10 three axis linear actuator as an easy to install complete plug-and-play linear motion system including the servo controller.

About Moticont – Moticont is a manufacturer of motion control products. Our product line includes voice coil motors, three phase brushless motors and positioning stages and slides.

About Moticont – Moticont is a manufacturer of motion control products. Their product line includes voice coil motors, three phase brushless motors and positioning stages and slides.

Moticont is committed to exceeding Our customers’ quality expectations and industry standards throughout the design, manufacturing, service and technical support phases. Our modern manufacturing facility, highly controlled processes, committed staff, and extensive testing complement our product design strengths. This enables us to supply our clients with specialized small orders to high volume just-in-time deliveries.

We offer an extensive line of standard products ready to be shipped immediately from stock, and when standard products are not quite right for an application, highly trained design engineers are always available to develop custom motion control products to fit the specific needs or our customers.

For additional information contact Sales Team at Moticont, 6901 Woodley Ave, Van Nuys, CA 91406; Toll Free: +1 (888) 785-1804, Tel: +1 (818) 785-1800, moticont@moticont.comor visit the website at http://www.moticont.com


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Motion Control – Complete Guided Motion Solutions from A to X-Y-Z … … Available from Electromate!

Motion Control – Linear Guides
motion control - Linear Guides - Electromate offers Guided Motion Solutions

 

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Vaughan, Ontario, Canada — Motion Control Components — Bishop-Wisecarver invented and patented DualVee Motion Technology® more than 40 years ago to provide a solution for harsh environment applications where existing technologies were ineffective. DualVee® also proved excellent for long length, smooth motion and low noise requirements.

Linear Guides - Electromate offers Linear Motion Solutions

Today, Bishop-Wisecarver remains the recognized expert and the most trusted name in guide wheel technology, with the widest range of guide wheel based linear motion products in the world

Benefits of Guide Wheel Technology include:

  • Harsh Environments
  • Long Lengths
  • Low Noise
  • Smooth, Low Friction Motion
  • Speeds up to 5.5 meters/sec
  • Acceleration up to 5 g’s
  • High Temperature, Low Temperature
  • Clean Room Options
  • Ease of Assembly, Low Cost Installation
  • Low Maintenance

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

CLICK HERE to view the Bishop-Wisecarver Catalog

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

To view Electromate’s new corporate video CLICK HERE

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – Exor’s eX700 series features Harsh Environment Operation!

Motion Control – Harsh Environment Displays

motion control - Exor Display

EXOR has taken the highly successful harsh environment eTOP500 series and updated it with the recently released eX700 series.

 

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Greenville, DE – Motion Control – This natural progression allows you to combine a high-performance sunlight readable display with state-of-the-art connectivity such as OPC UA. TeX700G Series combine high-performance sunlight-readable display with state-of-the-art connectivity features and top performance in a great design maintaining as a design commitment the fact that the product is likely to be used in environments where the safety of operators is at risk. EXOR has designed the product range as Industrial IoT edge devices combining a powerful controller with networking capability and outstanding communication options including client/server OPC UA. They are the ideal choice for all demanding IIoT edge applications in extreme environments such as marine and process industries.

As with all eX700 Series HMI products have been designed to run the JMobile software.

  • JMobile runtime included. Requires JMobile V2.8 or higher
  • Supports Corvina Cloud secure connectivity with full network separation
  • OPC UA Server and Client
  • Optional CODESYS V3 runtime with choice of EtherCAT, PROFINET, Ethernet/IP and POWERLINK

motion control - components - Exor harsh environment display

Information on the eX700 HMI’s from Exor can be viewed at:: https://servo2go.com/catalogsearch/result/?q=ex700

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com


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Motion Control – High Precision, Compact 300 mm, Hollow Core, Motorized Rotary Stage!

Motion Control – Rotary Stage

Motion Control -Rotary Stage

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Van Nuys, CA – — Motion Control – The new AY110-300 Motorized Rotary Stage from Optimal Engineering Systems, Inc. (OES) features a large 180 mm (7.087 in.) open aperture. This precision, large open aperture (hollow core), low profile stage is just 65 mm (2.559 in.) high and it’s foot print is only 303 mm by 319 mm (11.929 in. by 12.559 in.) not including the motor. The rotary table of the stage has a precise pattern of threaded holes for mounting custom tooling and fixtures, and holes in the base for easy integration into new and existing applications. The diameter of the rotary table is 300 mm (11.811 in.) and the range of travel is a full 360o, and it is capable of continuous rotation. The table is driven by a smooth 288:1 worm gear and has a resolution of 0.000625o with a 10 micro-step per step stepper motor driver. The AY110-300 Rotary Stage is also available with a servo motor and optical encoder. The standard model is equipped with stepper motor and a is a knob for manual adjustment which can be replaced with an optical encoder for precision position verification.

The low cost, low profile AY110-300 Rotary Stage features a very low backlash of 0.0005o, and a positional accuracy of 0.001o, making it ideal for: laser positioning and machining, scribing, microscopy, testing, assembly, inspection, alignment, and other critical applications. This black anodized stage has a load capacity of 65Kg (143 lbs) and there is an indicator scale for visual sighting of the angle of rotation. The stage can be ordered with Plug-and-Play with a fully compatible controller from OES.

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders.

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information, contact sales team at: OES, 6901 Woodley Ave.; Van Nuys, CA 91406; Telephone: 888-777-1826 or +1 818-222-9200, FAX +1 818-436-0446 or E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com


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Motion Control – Parallelogram Voice Coil Positioning Stage Is a Complete Positioning System!

Motion Control – Miniature Parallelogram Stage
motion control parallel stage

 

 

Forestville, CA – Motion Control Components – The PVS-5.5 Parallelogram Voice Coil Stage from Equipment Solutions is a complete, compact high performance positioning system. This compact stage (37mm x 31 mm x 32 mm) weighing just 70 grams features a 5 mm clear aperture through the center of the motor and the friction free, flexure linking system. Non-linearity is <±0.5% throughout the stages 5 mm range of motion. PVS-5.5 Parallelogram Voice Coil Stage is ideal for optical focusing and micropositioning applications such as: Semiconductor, medical, optical testing, scanning microscopy, circuit board assembly, and micro manufacturing.

The PVS-5.5 Parallelogram Voice Coil Stage features a high force, frictionless voice coil motor and infinite life flexure system that provides superior responsiveness and accuracy (positioning resolution 75 nm) over conventional leadscrew or belt drives and produces the least amount of electrical noise of any motor currently available. The stage can be mounted in a horizontal or vertical position and for easy integration tapped and clearance holes are provided in the base.

An integral sub-micron linear displacement sensor with high bandwidth and low noise for high responsiveness and precise movements featuring frictionless optical technology completes this positioning system. This cleanroom compatible positioning system is low cost and uses ±12 V to ±24 V @ 1 A. The PVS-5.5 Parallelogram Voice Coil Stage is available with the Equipment Solutions, Inc. SCA814 Servo Controlled Amplifier, and to aid integration into a new or existing application CAD drawings are available on the Equipment Solutions, Inc, Website at http://www.equipsolutions.com/products/linear-stages/pvs-5-5-parallelogram-voice-coil-stage

Motion Control - Equipment Solutions Compact Positioning Stage

Equipment Solutions, Inc. (ESI) is a provider of engineering and manufacturing services. ESI specializes in the design and production of automation and instrumentation products including motion control components and sub systems. ESI’s products range from galvanometer amplifiers with an integrated arbitrary waveform generator, to high-resolution displacement sensors, voice coil and stepper motor stages, amplifiers and controllers.

For additional information contact Jeff Knirck at Equipment Solutions,Inc. Mailing Address – PO Box 159, Forestville, CA 95436; Shipping Address 6490 Front Street, Forestville, CA 95436; Tel: 408-245-7162, Fax: 408-245-7160, E-Mail: info@equipsolutions.com or visit the Website at http://www.equipsolutions.com

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Motion Control – Maxon EC-i 30 20W Motor with Integrated Electronics is available from Electromate!

Motion Control – Miniature Integrated Motor
motion control miniature integrated motor

 

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Vaughan, Ontario, Canada — Motion Control Components — Maxon have released the new EC-i30 20W Brushless Servo Motor with Integrated Electronics. With an integrated 4 Quadrant speed controller, this latest addition to the EC-i portfolio is available as a 5-wire version. Both enable and direction versions of the motor are offered.

This high torque 20Watt 30mm diameter motor is ideal in micro fluid pump (air/gas) and medical applications such as:

  • Vacuum wound therapy
  • Patient vital signs monitoring
  • Anaesthesia and gas monitoring
  • Compression therapy
  • Blood analysers
  • Peritoneal dialysis
  • Haemodialysis
  • Portable oxygen concentrators
  • Gas detection and analysis
  • Fragrance distribution
  • Surgery training systems

The EC-i30 20W Brushless Servo Motor with Integrated Electronics is available with an optional planetary gearhead, model GP32C, and can be customized specific to the needs of the application.

Features include:

  • Cost-effective
  • 20 Watt Rated
  • 24VDC winding
  • 4 Pole Pairs
  • Speed range 250 – 6060 RPM
  • Optional gearheads, encoders and drive electronics

Order your EC-I 30 20W motor with Integrated Electronics online now at-

EC-i 30 20W with Integrated Electronics Brushless Servo Motor Buy Online

Information on the EC-i 30 20W with Integrated Electronics Brushless Servo Motor from maxon can be viewed at:

EC-i 30 20W with Integrated Electronics Brushless Servo Motor Specification

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com


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