Category Archives: Linear Bearings – Seals

Motion Control – USDA Certified Stand-Off Bearing Flange Blocks with Si3N4 Silicon Nitride Hybrid Bearings, Set New Standard for Performance and Hygienics!

Motion Control – USDA Certified Stand-Off Bearing Flange Blocks

motion control usda certified flange blocks
motion control - linear motion products

 

 

E. Longmeadow, MA – Motion Control – FDA/USDA Certified, two, three and four post, Stand-Off Bearing Flange Blocks are setting a new standard for performance and Hygienics. These new Stand-off bearing flange blocks now available from LM76 reduce the surface area where mold and bacteria can thrive, even from the most through sanitizing operations. Long life Hybrid Stainless Steel Si3N4 Silicon Nitride Ceramic Ball Bearings in Stainless Steel bearing blocks are coated with a smooth non-water absorbing polyamide coating certified by EHEDG, USDA, and 3-A.

Motion Control – Select XTREME 6000, Full Ceramic Radial Bearings from CERAMICSPEED for Extreme Environment Applications!

Motion Control – Full Ceramic Ball Radial Bearings

innovations in motion control -ceramic bearings


motion control - linear motion products

 

 

E. Longmeadow, MA — Motion Control – The XTREME 6000 ZrO2 Series of Full Ceramic Radial Bearings from CeramicSpeed are designed to provide levels of performance in extreme environments beyond the capabilities of steel and even hybrid bearings. The complementing components of these bearings were carefully selected to provide the highest levels of performance in high temperatures, and adverse environments such as: Submerged in water, high pressure steam, chemicals, and caustic fluids.

Motion Control – Hybrid Linear Bearings for the Times Bearing Failure Just Can Not be Allowed to Happen!

Motion Control – Ceramic Hybrid Linear Bearings
motion control - hybrid linear bearings

E. Longmeadow, MA – Motion Control – Linear Motion – Pegasus Hybrid Linear Bearings for the times Bearing Failure just can not be allowed to Happen!  That is the the time when Down-Time is more costly then the price of the bearings.
motion control - linear motion products

Motion Control – Linear Guide Systems Move 1200 Lb. Loads At Speeds Of 30 Feet Per-Second!

Motion Control – High Speed Block and Rail Sets
motion control - linear block & rail

motion control - linear motion products

 

 

E. Longmeadow, MA – Motion Control – Two new series of high speed, low cost, compact linear guide systems called, “Speed Guides,TM” have been introduced by LM76. The Speed Demon OSG type and Speed Demon SG type linear guide systems are designed for speeds up to 10 m/sec. (32.8 ft/sec.), accelerations to 50 m/sec.2 and loads up to 5600 N. (1259 lbs.). These quiet, low profile guide systems are ideal for: High speed assembly and sorting operations, pick and place robots, industrial, office, and packaging machines, vacuum applications, and medical equipment (including patient care devices).

Motion Control – Say “Goodbye” to Grease Guns with CeramicSpeed Bearings!

Motion Control – SLT Dry Lube

Motion Control - SLT Dry Lube


motion control - linear motion products

 

 

E. Longmeadow, MA –Motion Control – Lubrication, Lubrication Systems have always been a required – but less than desirable – facet of bearing life. What if you could go Lube-Free. For more information, call Mike Quinn 617-538-8756 email: mquinn@LM76.com

Motion Control – Application – CERAMICSPEED Hybrid Bearings Provide 8 Times Longer Life for Canner!

Motion Control – Hybrid Ceramic Bearings Application

motion control - hybrid ceramic bearing application


motion control - linear motion products

 

 

E. Longmeadow, MA –Motion Control – CERAMICSPEED Hybrid Radial Bearings are designed for environments of high humidity, have been approved in accordance with FDA 21 CFR (Code of Federal Regulation covering medicine and food), and have an EC No. 1935/2004 authorization. Superior life and performance when compared to bearings made from just stainless steel, these Bearings feature very smooth ceramic balls that will not deform or spall under high loads, and synthetic material ball cages.

Motion Control – CERAMICSPEED Radial Bearings Are FDA and EC1935 Approved for Medicine and Food Production and Preparation!

Motion Control – Hybrid Ceramic Ball Radial Bearings

motion control - hybrid radial bearings


motion control - linear motion products

 

 

E. Longmeadow, MA –Motion Control – CERAMICSPEED Hybrid Radial Corrotec/CorroCoat Bearings are designed for environments of high humidity, have been approved in accordance with FDA 21 CFR (Code of Federal Regulation covering medicine and food), and have an EC No. 1935/2004 authorization. Superior life and performance when compared to bearings made from just stainless steel, Corrotec/CorroCoat Bearings feature Stainless Steel races with CorroCoat, a coating with extremely high corrosion resistance and friction suppressant properties, hard, very smooth ceramic balls that will not deform or spall under high loads, and synthetic material ball cages.

Motion Control – Self-Lubricating – Linear Motion – Double Flange Block Series Bearings

Motion Control – Minuteman Flange Blocks

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motion control - minuteman nearings

Motion Control – Deep Groove Stainless/Ceramic Hybrid Si3N4 Silicon Nitride Radial Ball Bearings for High Loads Are FDA/USDA/3A-Dairy Compliant!

Motion Control – Hybrid Si3N4 Silicon Nitride Radial Ball Bearings

XYZ and Theta - steel-ceramic hybrid bearings
XYZ and Theta - linear motion products

 

 

E. Longmeadow, MA – Motion Control – XYZ and Theta – Deep Groove Hybrid Radial Ball Bearings featuring Si3N4 Silicon Nitride Ceramic balls from LM76 complement their broad range of linear bearings that are FDA/USDA/3A Dairy compliant. These Deep Groove Stainless/Ceramic Hybrid Si3N4 Silicon Nitride Radial Ball Bearings are ideal for the extreme environments experienced in the food, drug, and dairy industries. Capable of high speeds, high radial and axial loads, 24/7 duty cycles, and extreme sanitizing procedures such as high pressure washdown, and caustic foaming agents.

Motion Control Application – Polishing Machine’s Linear Ball Bearing Failures Solved by LM76!

Motion Control Application – Truck Wheel Buffing Machines

motion control - lm76 application

motion control - linear motion products

 

The Application –

Motion Control – Polishing Aluminum Truck Wheels is done with a polishing machine that has a 36″ vertical stroke indexer, having a 2500 pound load moving @ 4″ per second. The polishing media is like toothpaste with glass in it. It is extremely abrasive, and sticky/tacky.
motion control - wheel buffing

The Problem –

The industrial buffing system is chewing-up motion control linear ball bearings and spitting them out every 2 weeks! This is the situation one of customers found themselves in while for years accepting lost production and costly maintenance shutdowns. When LM76 got a call from a proactive new maintenance manager, we were eager to try a scraper seal design we had recently had success with on another application.

Originally, these systems came with protective bellows which helped keep polishing media from contaminating the 2″ linear ball bearing pillow blocks. According to our maintenance manager, once a bellow was damaged, it was removed and thrown away. Maintenance personnel so disliked having to take off and reinstall bellows that they mysteriously disappeared. Even with protective bellows, aluminum dust mixed with polishing media formed what one mechanic termed, “toothpaste with glass in it.”This abrasive “lapping compound”would stick to shafting, dry and semi-harden. As a bearing rolled along, polishing media would penetrate it’s seals “sliming” balls and clogging ball tracks. This would quickly lead to bearing failure and shaft brinneling (grooving). Needless to mention, routinely replacing linear ball bearings and more costly shafting was too much for the new maintenance manager who called LM76 for help.

The Solution –

motion control - black racer bearing

For this application, we chose our motion control Black Racer Ceramic Coated Linear Bearing. This bearing is extremely tough, is of one piece construction (no mechanical components, no catastrophic failure mode or shaft grooving) and has the longest life test we know of on record. Like linear ball bearings, Black Racer requires lubrication.

John Tarbell (President of LM76), specified a zero clearance beryllium copper scraper seal. Beryllium copper is exceptionally ridgid, extremely hard and wear resistant. The Beryllium copper would trap lubricant and distribute it as a fine, uniform film on the shaft. This film reduces friction, disperses heat and wets shafting. The wetted shaft surface forms a barrier between media and steel – keeping polishing media from cleating into disparities on the shaft (remaining peaks and valleys). Tarbel, said, “A Zamboni doesn’t lay down an inch of ice, it fills in the skate marks.” When the scraper travels on the shaft, it easily lifts the media and moves it along to the end of the stroke. Unlike linear ball bearings, Black Racer has no balls so some residual “slime” is easily accommodated. (Seen below, the beryllium scraper seal is captured between the bearing counter-bored face and the machined steel end cap.) Admittedly, a heavy interference fit dramatically raised system friction but was mitigated because the system is hydraulically driven – driving force is not an issue.

Staying within the form factor of the original OEM design–standard roundway pillow block and shafting–we chose our direct drop-in 2″ closed pillow block and Black Racer Ceramic Coated bearing coupled with our 2″, Class L Rc60 Case Hardened Shafting. Tarbell then designed a steel end cap retainer ring that pinned the beryllium scraper seal against the bearing face.

Note: The bearing leading and trailing faces have machined counter-bores to locate and capture the back of the scraper seal. To keep the retainer ring secured to the pillow block, set screws were positioned on both sides and driven into a slot machined into the OD surface.

motion control - blackracer pillow block

motion control - pillow block bearing assembly

 

 

 

 

 

 

 

 

To follow the NEW Series from LM76, THE ENGINEERING EDGE! and learn about interesting Outside-of-the-Box solutions developed by LM76 to solve some interesting linear motion problems! CLICK HERE

motion control - engineering edge

About LM76

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

And say, “I saw it on MotionShop.com, “The Motion Control Home Page.”


See this and other Motion Control Components from LM76 featured on:

The LM76 Blog

LM76 Catalogs

http://MotionShop.com

http://LinearMotionBlogger.com

http://AllMotionBlogger.com

http://Automation-Blogger.com

http://MotionControlBlogger.com

http://motioncontrolBuyersGuide.com

http://MotionControlWeb.com

http://MotionShop.net

http://Catalogs-MotionControl.com

motion control - linear bearings

 

Motion Control – Stainless Steel And Self Aligning Linear Ball Bearings Are Easily Lubricated Right Inside of “New Design” Pillow And Flange Blocks!

Motion Control – “New Design” Pillow and Flange Blocks!

motion control - pillow blocks

E. Longmeadow, MA  — Motion Control  – Linear Motion – Lubricating Stainless Steel and Self-Aligning Linear Ball Bearings has never been easier! “New Design” pillow blocks and flange blocks from LM76, features a lubrication fitting, and an alignment set screw in the pillow blocks and flange blocks, and the Stainless Steel and self aligning linear bearings are modified by having an alignment flat ground on the bearings’ outer shell and drilling a hole through the outer shell.

motion control - linear motion products

Lubricants can then be pumped directly inside of linear ball bearing races without having to remove the bearing from the shaft. The Pillow and Flange Blocks also have been designed to accommodate an encapsulated ETX Scraper Seals that prevents contaminants from getting inside the bearing and retains the lubricant in the bearing.

Motion Control – LM76’s SLIDE RAIL 2 Featuring Advanced INJECT2 Technology!

Motion Control – Advanced Block & Rail System

motion control - linear slides

motion control - lm76

 

E. Longmeadow, MA – – Motion Control – Linear Motion – Advanced Linear Block and Rail System – SLIDE RAIL2 is both novel and innovative. Unlike injection molded, plastic-lined block and rail systems, INJECT2 Technology’s unique properties ensure higher loads, 1/2 the coefficient of friction and increased toughness for shock, vibration and contamination. INJECT2 Technology’s low friction, self-lubricating sliding surface guarantees smooth, quiet and contamination proof operation.

Motion Control – ZrO2 Zirconia Ceramic Radial Ball Bearings For High Loads available from LM76 are FDA/USDA/3A-Dairy Compliant!

Motion Control – Zirconia Ceramic Radial Bearings
motion control radial bearings

motion control - linear motion products

 

 

E. Longmeadow, MA — Motion Control – LM76 has announced the release of their new line of Radial Ball Bearings featuring ZrO2 (Zirconia) Ceramic balls. To Complement LM76’s broad range of Linear Bearings that are FDA/UDSA/3A Dairy compliant, as well as linear bearings for extreme environments; they have added Deep Groove bearings which accommodate radial and axial loads, Angular Contact bearings for simultaneously handling radial and axial loads, Spherical Bearings which are self aligning, and Thrust Bearings for high axial loads. Each of the four types of metric bearings are available in a wide range sizes.

Motion Control – CERAMICSPEED Radial Hybrid Bearings Prevents Arcing!

Motion Control – Hybrid Radial Bearings

motion control- the engineering edge

motion control - hybrid radial bearings

E. Longmeadow, MA – — Motion Control – CeramicSpeed Insulated ball bearings are custom made for electrical motors and your guarantee against damage caused by stray currents.

The ceramic balls used for this product series are non-conductive and have an insulating ability of 15 kV per mm – higher than that of atmospheric air.

Bearings from competing manufacturers with an insulating coating typically have an insulating ability of up to 1 kV; provided that the coating is not damaged – for example when the bearing is mounted. In practice this protection isn’t always sufficient, meaning that these bearings are also vulnerable to damage by stray currents.

In addition to being protected from the passage of electrical currents, the operating temperature is 10-20 °C lower, and the resulting is a bearing life typically 4-8 times longer than traditional steel bearings.

See the Youtube Video CLICK HERE

About LM76

Founded in 1976, LM76 has been a leading designer/manufacturer of motion control linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman Teflon® Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

About LM76 and “The Engineering Edge”

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

When others think catalog …   … LM76 thinks solution!

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

engineering edge directory link


See this and other Motion Control Components from LM76 featured on:

The LM76 Blog

LM76 Catalogs

http://MotionShop.com

http://LinearMotionBlogger.com

http://AllMotionBlogger.com

http://Automation-Blogger.com

http://MotionControlBlogger.com

http://MotionControlBuyersGuide.com

http://MotionControlWeb.com

http://MotionShop.net

http://Catalogs-MotionControl.com

motion control - linear bearings

 

Motion Control – The Minuteman  Series, Teflon® Composite Bearings Are Now Available As A Twin Pillow Block Linear Rail Assembly!

Motion Control – Teflon® Composite Twin Bearing/Pillow Block Rail Assembly!

motion control - composit wtin rail assembly

E. Longmeadow, MA –Motion Control – Save time and energy by ordering one or more MinutemanTM M-SRBT Twin Pillow Block Linear Rail Assemblies from LM76. Recognized by engineers, machine builders, and retrofitters, the MinutemanTMSeries of Teflon® composite bearings from LM76 are ideal for applications that involve linear, rotary, and/or oscillating motion. The self lubricating Minuteman Series composite bearings can handle 10 times the load, has a very low coefficient of friction, dampen vibrations, tolerates shock, and are lower in cost than that of conventional linear ball bearings.

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These composite bearings can be submerged, washed down with water, high pressure steam, or chemicals, and can operate in harsh, abrasive, and contaminated environments.

Motion Control – “Basic Linear Slides” Are: Prealigned, Precision, Low Cost, and Shipped the Same Day!

Motion Control – Single & Dual Axis Linear Slides

motion control - linear motion products
motion control - linear slides

 

E. Longmeadow, MA – Motion Control – New! Precision! Low cost! “Basic Linear Motion Slides” from LM76 are available with self lubricating, MinutemanTM Series, Teflon® composite bearings or exceptionally low friction steel jacketed linear ball bearings. The “Basic Linear Slide” consist of 2 precision drilled end blocks, 2 pieces of hard chrome steel shafting, and a single 2 bearing or double 4 bearing block that is predrilled for easy, “Plug & Play,” integration into new and existing applications.

Motion Control – The Engineering Edge – Custom FDA Compliant Linear Bearings!

Motion Control – Custom FDA/USDA Compliant Linear Bearings
The Engineering Edge from LM76

“If we don’t have the FDA Compliant linear bearing for your application, we’ll design and make one.”  Call me at 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com!

Motion Control – Metric High Precision Sintered Bronze, Bronze Alloy, and Iron Bearings Are “Self Lubricating!”

Motion Control – Metric-High-Precision-Sintered-Bearings

motion control - LM76 Linear Motion Bearings
E. Longmeadow, MA – Motion Control – Linear Motion – Available off-the-shelf, cylindrical, self lubricating, sintered bronze bearings from LM76 feature: Very high precision (e.g +2μ to +12μ for 2mm ID bearings), high load capacity (100kg/sq cm), high speed 30,000 rpm) and rapid oscillation capabilities, low/high temperature (-60OC to +230OC), very low coefficient of friction (0.02), and low noise.

motion control - linear motion products

These reliable, economic motion control bearings are available in metric sizes (2 mm to 100 mm ID by 2 mm to 120 mm long) and have applications in: Appliances such as washing machines, exercise equipment, portable machine tools, toys, motors, packaging machinery, garden tools and machinery, vibration damping, and automotive equipment such as alternators.

Motion Control – One Piece ETX Linear Bearing/Pillow Blocks Can Be Used In Radioactive Environments!

Motion Control – ETX Pillow Block/Bearings for Radioactive Environments

motion control pillow blocks/bearings

E. Longmeadow, MA Motion Control – Components – Linear Motion – LM76 now offers one piece ETX Linear Bearing/Pillow Blocks that will not degrade in a radioactive environment! Machined from a solid block of self lubricating ETX, linear bearing-blocks have high strength, excellent wear resistance, low coefficient of friction, and excellent dimensional stability at higher temperatures As there is no other materials such as PTFE seals or lubricants these bearing-blocks are maintenance free.
motion control - lm76
Custom designed for use in a nuclear power plant these linear bearing/pillow blocks travel on ceramic coated shafting (also supplied by LM76) completely submerged in radioactive water.

Motion Control – The Engineering Edge – FDA/USDA/3A-Dairy Compliant Linear Motion Bearings!

Motion Control – USDA/FDA/3A-Dairy Compliant Linear Motion Components

motion control - metric linear bearings
LM76 offers Metric FDA/USDA/3A-Dairy compliant self-lubricating linear bearings for: Food Processing, Packaging, Bio/Pharmaceutical, and Medical Systems!

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