Category Archives: Miniature Motors

Motion Control – Maxon’s ESCON Module 24/2 Servo Motor Controller!

Motion Control – Maxon Motors introduces a miniature controller with maximum functionality.

Maxon motion control Servo Motor Controller - Escon24/2

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Fall River, MA -Motion Control – Maxon Motor expands its offering of miniaturized controllers with its latest OEM plug-in module. This high performance 4-quadrant PWM servo motor controller is designed to command permanent-magnet-activated brushed and brushless DC motors with Hall sensors up to 48 Watt continuous output and 144 Watt peak output. Its features include: high usability, exceptional performance and power density in servo motor controller technology. It is unprecedented in functionality, protection, and performance.

In addition, the entire maxon ESCON servo controller line now offers new functionality: an RC servo signal evaluation for speed or current set values, current limiter and offset, or the option to predefine analog speed ramps.

The innovative Motion Control OEM plug-in module features excellent controller characteristics. The drift-free yet extremely dynamic speed behavior enables speeds up to 150,000 rpm. It provides extensive functionality with free configurable digital and analog inputs/outputs and can be operated in various modes, such as speed controller (closed loop), speed controller (open loop), and current controller. A perfect match for maxon’s motor range, the miniaturized ESCON Module 24/2 suits even the highest-demanding applications and most dynamic drive solutions. Plus, it easily integrates into complex applications with little effort.

A detailed Motherboard Design Guide is available for integration to OEM PCBs and a suitable motherboard makes initial commissioning a simple task. This allows the OEM to focus on the development of their own device and simply rely on maxon’s expertise for the motor control part that is provided in the ESCON module.

The compact servo controller is controlled by an analog set value. It can be specified by means of analog voltage, by external potentiometer, by defined value, by means of PWM signal, or with RC servo signal with variable duty cycle. Other key features include the ability to enable or disable the power stage depending on the direction of rotation as well as acceleration and deceleration by employment of defined speed ramps. The speed can be controlled by means of digital incremental encoder (2 channel, with/without Line Driver), DC tacho, or Hall sensors.

Startup in no time

Top performance should not be a matter of trial and error. For that reason the servo controller has been designed to be user friendly and with easy startup functionality. No in-depth knowledge of drive technology is required for operating.

When connected to a PC via a USB port, it can easily and efficiently be parameterized with the graphical user interface «ESCON Studio». A variety of functions and user-friendly wizards as well as a well-designed automated fine-tuning controller procedure assist during commissioning, for configuration of inputs and outputs, and diagnostics.

Protection at its best

The ESCON Module 24/2 features protective circuitry against overcurrent, excess temperature, undervoltage and overvoltage, voltage transients and short-circuits in the motor cable. It also is equipped with protected digital inputs and outputs and adjustable current limitation to protect motor and load. Motor current and actual motor shaft speed can be monitored by means of analog output voltage.

Pure flexibility and top efficiency

The wide range of both input voltage and operating temperature of +60°C (140°F) and a surplus derating allow flexible use in almost all drive solutions, such as small electronic appliances and equipment engineering or robotics. With its exceptional efficiency of 92% and miniature dimensions, the ESCON Module 24/2 is a number one choice for mobile, highly efficient yet consumption-optimized applications.

For more information on the ESCON servo motor controller range, visit http://escon.maxonmotor.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

 

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Motion Control – ADVANCED Motion Controls 60Amp Micro-Sized FlexPro Servo Drives are available from Electromate!

Motion Control – Micro-Sized Servo Drives!

motion control - micro servo drive


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Vaughan, Ontario, Canada — Motion Control  — ADVANCED Motion Controls has released 7 new micro-sized FlexPro servo drives rated to output 60A continuous. The 60A continuous current rating is 33% higher than previous models for the same size making these our highest power-density servo drives to date. This offering includes PCB Mount, Machine Embedded, and Development Board-factors.

Motion Control – Maxon’s Driven Magazine – See the article “Speed or Torque – or Both?”

Motion Control – Maxon’s Driven Magazine

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Motion Control article “Speed or Torque – or Both” in Maxon’s Driven magazine helps in selecting the right motor for an application.  An application that could be on Mars, under water, or even implanted in the human body!

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Fall River, MA — Motion Control – The Maxon catalog contains a large number of brushless motor types that are called EC Motors. The artice in this issue of DRIVEN briefly describes their properties and possible areas of application.   

Motion Control – High Speed, High Force, Sub-micron Positioning, Voice Coil Stage Features 20 mm Aperture!

Motion Control – Sub-micron Positioning Stage

Motion Control Miniature Stage
Forestville, CA, —motion control  — High speed, high force, sub-micron, >300 nanometer (1.1811 10-6 in.) positioning resolution, cross roller voice coil stages are self contained, compact, and can be mounted in a horizontal or vertical axis. The high speed, 20 mm (0.7874 in.) travel, Equipment Solutions’ Motion Control VCS-2020 Voice Coil Stage features a 20 mm dia. aperture. An integrated Analog position feedback sensor assures 100 nanometer (3.937 10-6 in.) repeatability. This compact voice coil stage is ideal for such micro-positioning applications as: Scanning interferometry, disk drive testing, auto focus systems, surface structure analysis, confocal microscopy, biotechnology, and semiconductor test equipment.


motion control - miniature componentsThe compact 117 mm 75 mm 81 mm (4.60 in. 2.96 in. 3.18 in.), low mass, motion control voice coil stage is a fully self-contained system including a high precision cross roller stage, voice coil actuator, analog position sensor, servo amplifier and servo controller. The low inertia cross roller stage is integral to the standard threaded “C” lens mount and motor coil for tip/tilt free motion. Custom lens mounts are available. The voice coil motor is rated at 17.8 N (4 lbs.) continuous force and 71.8 N (16 lbs.) peak for 10 seconds and is clean room compatible. For easy integration into a new or existing application the VCS-10H Voice Coil Stage has multiple sets of mounting holes on several surfaces.

Equipment Solutions, Inc. (ESI) is a provider of engineering and manufacturing services. ESI specializes in the design and production of automation, motion control, and instrumentation products including motion control components and sub systems. ESI’s products range from galvanometer amplifiers with an integrated arbitrary waveform generator, to high-resolution displacement sensors, voice coil and stepper motor stages, amplifiers and controllers.

For additional information contact Jeff Knirck at Equipment Solutions,Inc. Mailing Address – PO Box 159, Forestville, CA 95436; Shipping Address 6490 Front Street, Forestville, CA 95436; Tel: 408-245-7162, Fax: 408-245-7160, E-Mail: info@equipsolutions.com or visit the Website at http://www.equipsolutions.com


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Motion Control – New Mini Planetary Gearmotors from Applied Motion Products Available from Electromate!

Motion Control – Mini Planetary Gearmotors!

Motion Control – Small, Cost effective Planetary Gearmotors Are Ideally Suited for Step Motor Applications

motion control - mini planetary gearmotors


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Vaughan, Ontario, Canada — Motion Control  — Applied Motion Products New PH Series Mini Planetary Gearmotors are used with small step motors in NEMA 8, 11, and 14 frame sizes.  TThese gearmotors are used in applications where space is critical.  Small motors usually don’t produce enough torque for demanding applications.  Mini Planetary Gearmotors are an ideal solution.  They offer an increase in torque, and better inertia matching without breaking the budget.

Motion Control – From soaring heights: Camera stabilization with maxon drives!

Motion Control – Camera stabilization System!

Aerial images can be beneficial for many businesses and industries. Often things are revealed from above that are hidden to the observer on the ground. Drives from maxon are used in camera stabilizer systems.

motion control - drone application


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Taunton, MA — Motion Control – Application – Mining companies, for example, survey mines from the air, oil and gas suppliers monitor their drilling rigs, and energy utilities monitor their overland lines. All these applications have one big challenge in common: In these often rough operating environments, the camera needs to be protected against wind, turbulence and the vibration of the carrier aircraft while being kept in a stable position. This is the job of a high-precision stabilization camera gimbal. These gimbals provide users with a stable and level platform that allows them to capture high-quality aerial images.

Motion Control – Servo Controller for Non-commutated Devices, e.g. voice coil motors, from Equipment Solutions!

Motion Control – Servo Controller for Non-commutated Devices!

motion control - Voice Coil Motor Controller

Motion Control – SCA601 Linear Servo Controller: High Performance analog PID Servo Control law; Digital control of PID tuning parameters; Analog Position Sensor input; High current linear amplifier; RS232 interface; 76 x 76 x 25


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Forestville, CA, – Motion Control — The SCA601 Linear Servo Controller was specifically designed to control single phase, non-comutated devices like voice coil motors. It is a high performance single axis DC motor controller and amplifier system. It is comprised of a highly integrated single PC board level product with a cohesive interface and a compact heat sink.

Motion Control – Application – maxon drives are used in the rover and in the first Mars helicopter

Motion Control – Application – Maxon Goes to Mars!

motion control - mars helicopter and rover


motion control - maxon motors

The Helicopter is Still Flying …

… 28 Trips and Counting!

Taunton, MA — Motion Control – Application – DC motors from maxon have been used in virtually all successful robot missions on Mars. More than 100 of these drives from Switzerland are already on the Red Planet and the number will go up again when the Perseverance rover starts its work. Its mission is to collect soil samples on Mars that will be analyzed on Earth later. The rover also carried the Ingenuity helicopter drone, which will be performing the first flights on the Red Planet. maxon’s precision motors and gearheads are used in numerous mission-critical tasks.

Motion Control – Linear Focus Actuator from Equipment Solutions features 200 Nanometer position Repeatability!

Motion Control – Linear Focus Actuator features 200 Nanometer repeatability!

motion control - linear focus actuator


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Forestville, CA, – — Motion Control – This Custom LFA-2003 Linear Focus Actuator Features: 20 millimeter clear aperture, 3 millimeters linear motion, 200 nanometer position repeatability, Flexture guidance system, ‘C’ mount lens adapter, integrated coil temperature sensor, direct SCA814 Servo Controlled Amplifier compatibility, 74mm x 61mm, 690 grams.

Motion Control – Application – Finding The dark energy of the universe.

Motion Control – Application – Searching for “Dark Energy”!

Motion control – Application- The HETDEX project is the first major attempt to find “dark energy” in the universe. With special spectrographs, the three-dimensional positions of one million galaxies are recorded. In the summer of 2012, the Hobby-Eberly Telescope started scanning the universe – aided by maxon motors every step of the way.

motion control application- hetdex project

Hobby-Eberly Telescope: View of the mirror. The University of Texas at Austin/ A. Sebring. © 2012 HET


motion control - maxon motors

 

Taunton, MA — Motion Control – Application – The Hobby-Eberly Telescope (HET) is located at the McDonald Observatory in West Texas. Its spherical primary mirror consists of 91 identical hexagonal segments, each one meter in size. Together, these individual mirror segments form a mirror with a diameter of almost 11 m, which makes it the largest in the world. The effective aperture of the primary mirror currently amounts to 9.2 m at an opening angle of four arc minutes*.

Motion Control – Miniature Voice Coil Servo Motor Features: 12.7 mm Stroke, High Force-to-Size Ratio, and 1 Micron Resolution!

Motion Control – Voice -Coil Stage
motion control - electric cylinder

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Van Nuys, CA – Motion Control – Components -– Moticont has released the miniature GVCM-016-019-01M Linear Voice Coil Servo Motor.  Smaller in diameter than a US Dime this 15.9 mm (0.625 in.) diameter Servo motor, also called an Electric Cylinder, features a high force-to-size ratio of 1.5 N (5.3 oz) continuous force and 4.6 N (16.6 oz) of peak force.  The compact housing is just 19.1 mm (0.63 in.) long and in the fully extended position the shaft extends 20.0 mm (0.79 in.) beyond the face of the housing.  The end of the shaft has an M2.2X0.45 thread by 4.0 mm long for backlash free connections.

Motion Control Application – Lab automation is getting even smaller

Motion Control Application – Lab Automation

Motion Control Application – When you need the accuracy but don’t have the room or the budget.

moption control - miniature motors

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Fall River, MA – Motion Control Application – UK Robotics has recently launched a new liquid handler to shake up the lab automation market. Feedback from small biotech companies and big pharmaceuticals has been beyond the company’s wildest expectations.

The Bolton based company specializes in building integrated systems for lab automation for life sciences. They have now used their 15 years of experience in the industry to create a new two valve nanolitre microplate reagent dispenser.>/span>

Motion Control – Parallelogram Voice Coil Positioning Stage Is a Complete Positioning System!

Motion Control – High Performance Parallelogram Voice Coil Positioning Stage

motion control - miniature stage

Forestville, CA – Motion Control – Components – The PVS-5.5 Parallelogram Voice Coil Stage from Equipment Solutions is a complete, compact high performance positioning system. This compact stage (37mm x 31 mm x 32 mm) weighing just 70 grams features a 5 mm clear aperture through the center of the motor and the friction free, flexure linking system.

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Non-linearity is <±0.5% throughout the stages 5 mm range of motion. PVS-5.5 Parallelogram Voice Coil Stage is ideal for optical focusing and micropositioning applications such as: Semiconductor, medical, optical testing, scanning microscopy, circuit board assembly, and micro manufacturing.

Motion Control – Application- Intra-aortic pump powered by miniature brushless DC motors provides heart failure patients an aid to help hearts rest and heal!

Motion Control – Application – Heart Pump
The Maxon EC 6 motor brushless DC motor is the second smallest drive in the maxon family.

motion control - maxon application

 


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Fall River, MA — Motion Control – Components – Application – Chronic heart failure patients draw hope from a new technology. A team of life science entrepreneurs in Houston, Texas has developed the first catheter-deployed circulatory assist device intended for long-term use. Procyrion, Inc.’s Aortix™ provides a minimally invasive treatment option for the more than two million chronic heart failure patients in the USA alone who are too sick for medication. This pre-clinical cardiologist tool dramatically reduces risks associated with circulatory support devices and enables treatment of younger, healthier patients before progressive damage occurs.

Motion Control – Application – Maxon Motors in Surgical Robots for Minimally Invasive Procedures!

Motion Control – Motors for Surgical Robots!

Motion control – The latest, next generation surgeries are being performed today using Intuitive Surgical Inc.’s (Sunnyvale, CA) da Vinci™S HD Surgical System, which allows surgeons to perform the most minimally invasive procedures to date. The system incorporates the height of motion control technologies so that every motion provides the smooth, accurate movements reminiscent of a skilled surgeon – even at slow, calculated speeds.

motion control - robot


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Taunton, MA — Motion Control Products – The surgical system itself requires only the use of two 8- and one 12-mm wide hole in a patient, for insertion of the two surgical manipulators and a camera. Only the robot and surgical assistants stand over the patient, while the surgeon, the system operator, can be across the room at the Surgeon’s console where even the look and feel of the open surgery is duplicated with precision.

Motion Control – Miniature Voice Coil Stage has 35 mm Travel and Features 200 Nanometer Position Repeatability!

Motion Control – Miniature Linear Voice Coil Stage

VCS-35 Voice Coil Stage: 35mm of linear motion; Optional clear aperture; Recirculating ball bearing guidance system; 200 nanometer position repeatability; 37 G’s acceleration; Direct SCA814 Servo Controlled Amplifier compatibility; 38 x 41 x 102mm, 320 grams
motion control - miniature stage

Forestville, CA – Motion Control – Products – Equipment Solutions, Inc. (ESI) is a provider of engineering and manufacturing services. ESI specializes in the design and production of automation and instrumentation products including motion control components and sub systems.

motion control - equipment solutions

Motion Control – Linear Focus Actuator Features, 20 mm Clear Optical Path, <50 nanometer Repeatability, and <3 miliseconds Response Time!

Motion Control – Linear Focus Actuator

Forestville, CA – Motion Control – The LFA-2010 Linear Focus Actuator from Equipment Solutions is a high performance compact motion control positioner, specifically developed for optical applications requiring both high precision and high speed positioning over a short to medium stroke.

motion control - miniature components

The LFA-2010 actuator has a 10 mm range of motion with <50 nanometer positioning repeatability, and a small step response of time of <3 milliseconds. This high force, low noise voice coil motor is typically configured with an analog position feedback sensor and can be optionally equipped with a 1um resolution digital quadrature feedback element.

Motion Control – The Maxon Miniature Spindle for Linear Positioning Tasks!

Motion Control Spindle Drives

The GP 6 S micro linear motion spindle drives have a diameter of six millimeters and is available with integrated ball bearings for high axial loads. Versions include metric ceramic or metal spindles.

motion control spindle drives

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Fall River, MA – Linear Motion Spindle Drives are the perfect solution for linear positioning systems, lens adjustment, or syringe pumps. If the drive also has to be compact, then maxon motor’s GP 6 S spindle gear is the perfect choice. To provide a cost-effective alternative to the ceramic version, it is now also available with a metal spindle.

Motion Control – Frameless BLDC motor with matching encoder for a wide range of robotics applications!

Motion Control – Frameless BLDC Motor

motion control - frameless motor


motion control - maxon

 

Taunton, MA — Motion Control Products – maxon presents a new frameless BLDC motor with matching encoder that really comes into its own in dynamic applications. This heralds the arrival on the market of several solutions for design engineers grappling with tight spaces.

Innovative motor concepts are the answer to growing market requirements for dynamic response, compactness, and power density. With the EC frameless DT, maxon presents a solution that really packs a punch. The DT50 is the precursor of a new product family developed specifically for dynamic movements. The brushless motor with its frameless concept can be easily integrated into a wide range of applications by design engineers.

Motion Control – Maxon Expands its range of configurable drives!

Motion Control – Miniature Configurable Drives!

Maxon is once again expanding its range of configurable drives with more brushless DC motors, gearheads, and encoders from the ECX series.


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Taunton, MA — Motion Control Products – The ECX series is growing with the addition of the maxon ECX Speed 4. This tiny powerhouse with a diameter of only 4 millimeters is designed for use in medical technology. The brushless DC motors are available in 2 versions: M (medium) and L (long) and can reach speeds of up to 50,000 rpm. They can be combined with the new GPX 4 C gearheads, which are available as two, three, or four-stage versions. With the GPX planetary gearheads, the pressure angle of the toothing has been optimized to achieve longer uptimes.

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