Category Archives: Controller – EtherCAT

Motion Control Application – Congratulations to Emirates Team New Zealand – Winner of the 36th America’s Cup!

Motion Control Application – Motors

They have gone and done it again. Emirates Team New Zealand have retained the America’s Cup over the Italian Challenger Luna Rossa Prada Pirelli.

motion contyrol - motor application


motion control - maxonTaunton, MA — Motion Control Products – maxon Group extend their heartfelt congratulations to Emirates Team New Zealand. In the historical 36th America’s Cup that endured extra challenges including Covid-19, race cancellations and delays meaning interruptions and last-minute tactical changes, the Kiwis have retained the oldest trophy in international sporting history.

Motion Control – New from MAXON, Miniaturized Controller the EPOS4 Micro 24/5 CAN!

Motion Control – Miniaturized Controller

motion control micro controller

 


motion control - maxon motorThe functionality, operation, software, and accessories of the new controller are derived almost directly from the existing products in the EPOS4 range. The device is suitable for use with both brushed DC and brushless EC motors (BLDC) of up to 120 W and has comprehensive feedback options such as Hall sensors, as well as digital incremental and SSI absolute encoders. State-of-the art concepts such as Dual Loop, Field Oriented Control (FOC), feed forward, and observer control allow optimal control in a wide variety of applications.Taunton, MA — Motion Control Products – Maxon is launching a new, miniaturized controller with a size of only 32 mm x 22 mm as part of its successful line of positioning controllers. The attractive price-performance ratio, with a functionality that’s virtually identical to the larger units, addresses cost-sensitive single- and multi-axis applications.

The existing digital and analog inputs and outputs are freely configurable and ideally matched to the numerous functions and operating modes of the CiA-402 positioning controller. The intuitive EPOS Studio start-up software, as well as libraries and programming examples for integration in a wide variety of master systems, are available free of charge and make operation as easy as possible. A plug-and-play EvaluationBoard (EB) is provided for initial commissioning. The offer is rounded out by a comprehensive scope of accessories and detailed product documentation.

The first derivative of this new micro design is the CANopen version, which can also be addressed via RS232 or USB, as usual. In spring 2020, the EPOS4 Micro 24/5 EtherCAT will follow as a second product of similarly small size.

Visit epos.maxongroup.us for the latest updates about EPOS and individual devices, EPOS Studio, as well as all downloads and technical documentation.

About Maxon

maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com

Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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See this and other Motion Control Components from Maxon featured on:

http://MotionShop.com.com

http://AllMotionBlogger.com

http://Automation-Blogger.com

http://MotionControlBlogger.com

http://MotionControlBuyersGuide.com

http://MotionControlWeb.com

http://MotionShop.net

http://Catalogs-MotionControl.com

Request 2020/2021 Maxon Catalog

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Motion Control – Maxon Launches Additional EtherCAT Motion Controllers!

Motion Control – Maxon Motor – “The EPOS4 product family is now complete.”

Motion Control etherCAT Miniature Controller

 


motion control - maxon motorThe highly successful EPOS4 positioning controllers made by maxon motor are scalable and consistently support a uniform set of functionalities and connection options. Modularity with different designs (module, compact, or encased version) ensures optimal integration in a wide variety of applications. The controllers offer excellent dynamic properties, control quality, and power density while requiring only minimal installation space. In addition, their automatic controller setting makes them ideally suited for easy control of both brushless (BLDC) and brushed DC motors.Fall River, MA — Motion Control Components – With the EPOS4 series, maxon is offering a reliable and extremely versatile platform of high-performance motion controllers. It addresses the needs of system integrators and fulfills the requirements of a variety of applications, such as industrial automation, apparatus engineering, and robotics. The platform is now being complemented with two new Compact EtherCAT models.

Now with dual loop control

Maxon is expanding its family of EPOS4 products with two new EtherCAT Compact controllers (24/1.5 and 50/5). At the same time, maxon is upgrading the capabilities of the entire platform by enabling dual loop control. Dual loop control simultaneously controls motor and load feedback for optimum performance within the system. The EPOS Studio software ensures the minimum possible set-up times with its automatic Regulation Tuning feature.

Condition monitoring for added value

However, the EPOS4 has many additional capabilities: for example, the controller continuously delivers hundreds of data points about the drive system for online condition monitoring and transmits this data to a higher-level system via CANopen or EtherCAT in real time. This supports complex predictive maintenance systems that anticipate impending failures to avoid costly repairs, resulting in higher productivity and lower cost.

For more information about our EPOS controllers, please visit epos.maxonmotor.com

Contact maxon for more details info@maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

motion control - handbook
See this and other Motion Control Components from Maxon featured on:

http://MotionShop.com.com

http://AllMotionBlogger.com

http://Automation-Blogger.com

http://MotionControlBlogger.com

http://MotionControlBuyersGuide.com

http://MotionControlWeb.com

http://MotionShop.net

http://Catalogs-MotionControl.com

Request 2020/2021 Maxon Catalog

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Motion Control – Maxon’s EPOS4 Motion Controller Expanded with EtherCAT!

Motion Control – Maxon motors introduces Plug-in board for maxon EPOS4 controllers. lug-in board for maxon EPOS4 controllers. Your drive specialist, maxon motor, is equipping its EPOS4 positioning controllers with additional connectivity options. They can now be integrated into any EtherCAT network as a slave by using an expansion board.

motion control - Maxon EtherCAT Plugin for EPOS4 Motion Controller

 

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Fall River, MA – Motion Control Components -EtherCAT Plugin for Motion Controller – Your drive specialist, maxon motor, is equipping its EPOS4 positioning controllers with additional connectivity options. They can now be integrated into any EtherCAT network as a slave by using an expansion board

EPOS4 positioning controllers by maxon motor are now able to communicate via EtherCAT using the CoE standard (CAN application layer over EtherCAT). The EtherCAT card can be combined with the EPOS4 controllers in a housing, as well as with all EPOS4 modules. EPOS4 Compact designs with EtherCAT versions will follow at a later date. This expansion for the world of Ethernet-based communication protocols further expands the areas of application for the compact positioning controllers. For example, in applications where short cycle times are important in synchronized multi-axis systems.

Additional features and benefits.

EPOS4 controllers are suitable for controlling both brushed and brushless DC motors. They stand out for their high power density and excellent value. A range of additional services that facilitate easy installation are provided to the customers free of charge. This includes an intuitive user interface, libraries, and many application examples. For more information about our EPOS controllers, detailed product information is available in the maxon online shop: shop.maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – Maxon’s New EPOS Programmable Smart Drive/Controller – “Positioning Made Easy” are Available from Electromate!

Motion Control EPOS Controllers

 

Motion Control - Electromate-Logo

 

Vaughan, Ontario, Canada — Motion Control Components — EPOS is a modular, digital positioning controller by maxon motor. It is suitable for controlling permanent magnet-activated motors with encoders in a range of 1 to 1050 W continuous output power. The wide range of operating modes, as well as various command interfaces, make it versatile for use in many different drive systems in the fields of automation technology and mechatronics

With the EPOS4 Compact 50/8 EtherCAT and EPOS4 Compact 50/15 EtherCAT, maxon launches the first compact devices compatible with the fast industrial Ethernet connection EtherCAT. The fully integrated, plug-and-play positioning controller in a compact design is perfectly suited for use in networks with cycle times up to 1 ms.

Powerhouse with excellent control characteristics

The functionality, operation, software, and accessories of the new controllers are derived directly from existing products in the EPOS4 range. The devices are suitable for use with both brushed DC and brushless EC motors (BLDC) and come with comprehensive feedback options such as Hall sensors, as well as incremental and SSI absolute encoders. State-of-the art concepts such as FOC, feed forward, and observer control allow optimal control in a wide variety of applications.

Comprehensive functional scope and easy operation

The existing digital and analog inputs and outputs are freely configurable and ideally matched to the numerous functions and operating modes of CiA-402 positioning controllers. Products are set up using the EPOS Studio graphical user interface (Version 3.4 and higher) for Windows PCs. In addition to the intuitive commissioning software, Windows DLL and Linux Shared Objects libraries are freely available to make integration into a wide variety of master systems as easy as possible.

Motion Control - Maxon EPOS Controllers
Electromate offers Maxon EPOS Controllers

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

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For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – DMC-52xx0 EtherCAT Master. Galil’s First 32 Axis Motion Controller!

Electromate offers 32 Axis Controller

Motion Control - Electromate-Logo

Vaughan, Ontario, Canada — motion control – Galil Motion Control introduces the DMC-52xx0 EtherCAT master, Galil’s first 32 axis motion controller. This new addition to Galil’s EtherCAT family is a pure EtherCAT controller with the ability to control up to 32 drives and 2 I/O modules. This space efficient package also provides uncommitted I/O for easy integration into any EtherCAT application.

The DMC-52xx0 is offered in 2, 4, 8, and 16 axis formats (32 axis coming soon). Coordinated moves can be done within banks of up to 8 axes allowing for minimal changes of Galil’s programming language. The DMC-52xx0 operates in Cyclic Synchronous Position mode (CSP). In this mode, the servo control loop is closed on the EtherCAT drive while the Galil controller sends motion profile commands at a rate of 1 kHz. Galil supports a host of EtherCAT devices for virtually any application. See the list below for more details.

Designed to solve complex motion problems, the DMC-52xx0 can be used for applications involving jogging, point-to-point positioning, position tracking, contouring, linear and circular interpolation, electronic gearing, ECAM and PVT. The DMC-52xx0 makes configuration and programming easy with just a handful of EtherCAT configuration commands and Galil’s intuitive, two-letter programming language.

The DMC-52xx0 comes with one Ethernet port for communication with a host PC and one EtherCAT port to communicate with EtherCAT drives. Multiple EtherCAT drives can be linked together in a daisy chain configuration and connected to the controller’s EtherCAT port, simplifying wiring and decreasing setup time. One USB port is also provided for alternative communication with a host PC. The DMC-52xx0 is packaged in a compact metal enclosure measuring 9.75” x 5.00” x 1.60” and is powered by a single 90-250 VAC supply.

More information oinformation on the DMC-52xx0 EtherCAT Master Controller from Galil can be viewed at –
http://www.electromate.com/assets/catalog-library/pdfs/galil-motion-control/Galil_DMC-52000_Brochure.pdf

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak atsales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – Maxon’s High-Performance MAXPOS 50/5 Controller!

Motion Control- Maxon motor launches the MAXPOS 50/5. This compact EtherCAT Slave unveils unprecedented possibilities as far as precision, dynamics, and synchronization are concerned. It also ensures reliability and durability even under harsh conditions. More than 20 years of experience in motion control have been incorporated into this latest technology in positioning controller.

Maxon motion control MAXPOS Controller

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Fall River, MA — Motion Control Controller – By their design, the ironless maxon DC brushed motors and brushless (maxon EC) motors are ideal for applications demanding high dynamics and longevity. Typical areas are robotics and applications in the medical industry or in specialized machine manufacturing. In the past when particularly high requirements were called for, the controller used or its limited integration capabilities to the master occasionally imposed limitations due to its inability to keep pace with the high dynamics of the motors. With the new MAXPOS 50/5 motion controller, these core motor properties can now be ideally utilized. Thanks to the latest FPGA (Field Programmable Gate Array) technology, highest control cycle rates can be achieved with minimally short cycle times at the same time. For trajectory planning, sophisticated motion control tasks with a current controller clock speed of 100 kHz and an effective communication cycle time of 100 μs can be achieved with a suitable EtherCAT master. Distributed Clocks Support as well as the endorsement of CoE (CAN Application Layer over EtherCAT) with «Cyclic Synchronous Modes» perfectly suit these purposes. As an alternative, profile-based operating modes for position and velocity are also available. In addition, the outstanding processing power provides field-oriented sinus commutation of brushless motors (maxon EC) up to a speed of 200,000 rpm.

Full connectivity

A multitude of feedback possibilities permit the use of a wide range of permanent magnet-activated DC motors with encoder and brushless motors (maxon EC) with digital Hall sensors and encoders up to 250 Watts. The wide supply voltage range from 10 to 50 VDC and the output power capability of 5 A continuous and 15 A peak current opens a broad application field. Two different encoders can be used simultaneously allowing for dual loop control of the master to compensate for mechanical backlash and elasticity of the drive system. This is ideal for applications with high demand on precision. The spectrum ranges from digital incremental encoders to analog sinus-cosinus incremental encoders up to absolute encoders with SSI, EnDat2.2, or BiSS-C interface. Of course, also galvanically isolated I/Os are on board to enable integration of diverse peripheral components, such as limit or reference switches.

All-around protection and easy operation

The MAXPOS 50/5 positioning controller also comes with extensive protective circuitry against overcurrent, excess temperature, undervoltage and overvoltage, voltage transients, short-circuits in the motor cable as well as loss of feedback signal. Motor and load can be optimally protected with adjustable current limiting.

The newly designed operating concept for the graphical user interface «MAXPOS Studio» together with well-established tools, such as Startup Wizard or automated Regulation Tuning ensures easy and intuitive commissioning. Additional aids include the Diagnostic Wizard for troubleshooting or a freely-configurable data recorder to plot various process data. Plus, to assist the customer in attaining the ideal matched drive system in the shortest possible time, a comprehensive document is provided. The entire configuration can be carried out via USB or Ethernet.

Maxon motion control MAXPOS Controller

Use the Bar Code of go to http://maxpos.maxonmotor.com or more details on MAXPOS 50/5, the new high-performance positioning controller.

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

 

 

Motion Control – High-speed Synchronization with EPOS3 70/10 EtherCAT!

Motion Control – High-speed EPOS3 EtherCAT Controller Is Designed for Brushed and Brushless DC Motors

The digital positioning controller EPOS3 70/10 EtherCAT meets the highest demands in real-time positioning of synchronized multi-axis motion control systems. Extremely compact in size, the EPOS3 possesses a wide nominal power supply voltage range from 11 to 70 VDC and delivers a continuous output current of 10 A, during acceleration and deceleration even up to 25 A. Designed for DC brushed and brushless motors with a power range up to 700 Watt. It provides outstanding uniform running for motors equipped with incremental encoders.

Maxon's motion control controller for brushed and brushless motors

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Fall River, MA -Motion Control – Maxon’s EPOS3 70/10 EtherCAT easily integrates as slave into real-time EtherCAT protocol-based Ethernet networks. A multitude of operating modes allows efficient, flexible use in a wide range of drive systems in robotics, automation, and mechatronics. The positioning controller supports a broad bandwidth of encoders.

In the typical EtherCAT, the EtherCAT master calculates the trajectory points and sends the target parameters cyclically and synchronous via EtherCAT network to the EPOS3. The corresponding control loops for position, speed, and torque/current take place in the EPOS3 and then delivers the measured actual values (position, speed, current) to the EtherCAT master.

For the actual drive control, the EPOS3 70/10 EtherCAT is equipped with superb motion control functionality. Additional features include speed control with given target velocity to a defined mechanical position using numerous implemented methods is available. The same applies for the generous number of inputs and outputs, which makes the extra EtherCAT I/O module obsolete. Digital inputs/outputs (11/5) can be configured as reference or limit switch as well as Capture or Trigger, or can be used to activate holding brakes with definable ON/OFF switching delays. Additionally, analog inputs/outputs (2/1) are at free disposal. Perfectly tailored for servo motors, the EPOS3 70/10 EtherCAT offers built-in motor filters with motor chokes for EMC-conform operation.

The controller offers comprehensive circuitry against overcurrent, excess temperature, undervoltage and overvoltage, against voltage transients and against short-circuits in the motor cable. Furthermore, it is equipped with adjustable current limitation to protect motor and load as well as protected digital inputs and outputs.

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.