Motion Control – Winner announced for LEAP Awards in Mechanical category …

Winner announced for LEAP Awards in Mechanical category …

…and the winner is:

Rolling Motion Industries Traction Drive Technology

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From the judges:  This is a game-changing technology that competitors will be chasing for years to come. Truly impressive performance.”

Last night, at the inaugural LEAP Awards dinner gala in Costa Mesa, Calif., the winning company was announced in the Mechanical Category. The finalists created and incredible mix of mechanical component technology advances.

In the category of Mechanical, the finalists were:

CPC – Colder Products Company
Ultra-Compact LQ2 Quick Disconnects

R+W Coupling Technology
World’s Largest Ball-Detent Safety Coupling

Rolling Motion Industries
Traction Drive Technology

Twin Spring Coupling
TSC500 flexible coupling unit

WITTENSTEIN
Rack Assembly in Minutes, Chipless Pinning with INIRA

…and the winner is:

Rolling Motion Industries
Traction Drive Technology

From RMI (Rolling Motion Industries ):

We offer a new patented technology that is going to be a game changer in many industries. Traction drives have been around for over 100 years, but they were complex and expensive. What we offer is simple and cost-effective. Our technology gives smooth, quiet, efficient and accurate rotation. These offerings solve current problems in the industry, and RMI is the solution. With the use of the most modern CNC equipment and precise tooling at our partner/manufacturer FCS, we can handle any quantity, any size drive, and any application.

Due to the simplistic design of our patented product we are able to penetrate many markets. In most circumstances, a superior product means a much more expensive product, but this is not the case with RMI. Simplicity is the essence of brilliance is a saying and our patented technology sure fits that category. RMI started as a visualization of a new way to get to point B.

This new traction drive from Rolling Motion Industries called the RMI Marmalade includes six moving parts — a cup shaft component, a toroidal shaft component, twin precision-matched bearings for shaft support, one pair of rolling elements between the shaft elements, and engineered traction fluid to help the balls transmit torque. The engineered traction fluid inside the sealed housing works for power transmission and cools and lubricates the drive. A microscopic gap between the rolling elements lets the fluid slip through — but as the fluid squeezes through this microscopic gap, high pressure causes the fluid to temporarily solidify. Then the solid structure of the fluid transmits torque from input to output shaft. Material science has enabled this new traction drive mode of operation. Traditional traction-drive fluids have friction coefficients of 0.05 to 0.06. The new drive employs fluid with coefficients of friction of 0.1 to 0.12 — particularly useful for the transfer of torque through smaller normal forces … even with operation that makes slippage between input and output shafts impossible.

 

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For other Motion Control Components, Applications, and Technology from Rooling Motion Industries (RMI) visit: http://MotionShop.com

Motion Control – Limit Lost Motion with Gam’s SPH Flange Planetary Gearbox!

Motion Control – Planetary Gearbox
motion control planetary gearboxes

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Greenville, DE — Motion Control Components — Backlash and Torsional Rigidity are both important values to consider when selecting a high precision gearbox as they both affect lost motion (arcmin). GAM’s SPH Flange Gearbox has a single piece steel housing and ring gear machined directly inside for maximum stiffness. The helical gears are precision cut and ground for extremely quiet and smooth torque transmission with a standard backlash rating of < 3 arcmin or < 1 arcmin reduced.

The SPH series features helical gearing which brings a whole new level of power and precision to GAM’s already extensive portfolio of gear reducer technology. With special attention paid to every aspect during development, the SPH gracefully combines design and engineering, to deliver our best inline planetary gear reducer yet . For dynamic and demanding servo applications where performance is critical, the SPH is highly powerful and efficient, yet smooth and quiet.

Download the new SPH brochure to see how the SPH Flange stacks up to other flange gearboxes available on the market when it comes to lost motion.

More information on the GAM SPH Planetary Gearboxes available from Servo2Go.com can be viewed at:https://www.servo2go.com/catalogsearch/result/index/?product_list_limit=100&q=SPH-F

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.comor visit Servo2Go.com at: www.Servo2Go.com

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Motion Control – Maxon Opens Manufacturing Facility in Taunton, Massachusetts!

New Facility Expands Maxon’s Operations & Capabilities to Service US Customers.

motion control- maxon miniature motors

 

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Taunton, MA – Maxon precision motors, a division of maxon motor of Sachsein, Switzerland, has announced the opening of a new manufacturing facility in Taunton, MA. The two-story, 59,000 sq. foot facility is located within the Myles Standish Business Park in Taunton at 125 Dever Drive.

Company officials led by Chris Blake, mpm President welcomed state/local officials and invited guests to a grand opening event at the facility this morning which included a ribbon cutting ceremony and tours of the building.

The new building will provide design engineering and production operations, significantly advancing maxon precision motors presence and capabilities in North America. Its opening is an integral component in an ongoing global growth strategy underway by the privately owned Swiss company, in business since 1961.

maxon motor is the leading provider of precision DC motors and drive technology with distribution and sales in 40 countries worldwide. maxon’s products include brushed and brushless DC motors, gearheads, sensors/encoders and customized drives. Its highly engineered products are used in a wide range of industries and applications including medical technology, industrial automation, robotics, security and communications, aerospace, automotive, and measurement/testing.

The new facility replaces a former sales/distribution and assembly operation at 101 Waldron Road in Fall River, MA, and will significantly expand maxon precision motors capabilities and employment. USA customers will benefit from closer collaboration that will provide value added opportunities with faster turnaround. Plus, a localized supply chain with domestic vendors will help build stronger customer relationships while reducing lead times.

“Our vision is to be an integral part of maxon’s global growth strategy,” explained Mr. Blake, who heads up the US management team. “With expanded engineering services in place, our customers will enjoy a closer collaboration on design and manufacturing and have a more direct line to our team during concept development, which will include rapid prototyping to better execute customer-specific products.”

The new Taunton facility will include offices and conference areas, space for warehousing, and significant manufacturing space. PIt will integrate engineering with true high-volume manufacturing capabilities.

About maxon motor maxon motor is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon employs some 2,600 workers at eight production sites and is represented by sales companies in more than 30 countries. www.maxonmotor.com

For More Information Contact: Debora Setters, National Marketing Manager, maxon precision motors, inc. Taunton, MA, dsetters@maxonmotorusa.com/508-916-6602

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – EC-i 52XL 200W High Torque Brushless Servo Motor from Maxon!

Motion Control – Brushless Motor 

motion control miniature brushless motor

 

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The new EC-i 52XL 200W Brushless Servo Motor from maxon is a powerhouse.  When space is limited but high torque and dynamics are required, the maxon EC-i 52XL motor is the ideal motor choice.. 

Vaughan, Ontario, Canada — Motion Control Components — With its extended length (80 ? 110mm), this motor with flux collector rotor provides outstanding torque performance compared to the existing EC-i 52 180W High Torque that is often needed, especially on the industrial automation front.

Its extra power can be even more significant at relatively low speed which makes it a powerful fit to a variety of industrial applications including material handling & transport systems.

Because of its optimized magnet ring, the brushless EC-i 52XL motor with an iron winding offers a very high torque density and a low cogging torque.  The multi-pole internal rotor is extremely dynamic.  Its solid design, with a steel flange and steel housing, makes this motor a robust solution for industrial applications.

Features include:

  • Cost-effective
  • 200 Watt Rated
  • 24, 36 & 48VDC windings
  • 8 pole pairs
  • Optional gearheads, encoders and drive electronics

Order your EC-i drive online now at-

EC-i 52XL 200W Brushless Servo Motor Buy Online

Information on the EC-i 52XL 200W Brushless Servo Motor from maxon can be viewed at:

EC-i 52XL 200W Brushless Servo Motor Specification

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

 

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Quiet 3-to-1 Speed Reducers Using Traction Drive Technology Feature 98% Efficiency!

motion control speed reducer

 

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North Babylon, NY – Rolling Motion Industries (RMI) has released for production the next two in it’s series of highly efficient speed reducers. These 3-to-1 speed reducers use “game changing” traction drive technology. The MAR-17-1-3.1 and the MAR-23-1-3.1 Speed Reducers feature 98% efficiency and with only 6 moving parts they typically out last conventional gearboxes and speed reducers by a factor of 3. The MAR17-1-3.1 Speed Reducer is designed for input speeds up to 3600 rpm with 10 to 20 in/lbs of torque, and the MAR-23-1-3.1 Speed Reducer is also rated for speeds to 3600 rpm but with an input of 20 to 30 in/lbs of torque. As the output speed is reduced by a factor of 3 the output torque increases by a factor of 3.

Using an engineered traction fluid with a coefficient of friction of just 0.1 to 0.12 that cools and lubricates the traction drive these high efficiency speed reducers generate up to 72% less heat even after days of continuous operation. There is no slippage or lost motion between the input and output shafts even though there is no metal to metal contact as the traction fluid is continuously changing from liquid-to-solid-to-liquid as the driving and driven elements interface in the drive. Creating 38% lower dB at 3000 rpm than conventional gearboxes these people friendly speed reducers are ideal for use in medical equipment such as mobile hospital equipment and dialysis machines as well as pumps, blowers, fans, turbo and super chargers, conveyers, HVAC systems, and other power transmission and motion applications.

Having low vibration, and no torque losses from 10 to 3000 rpm, these speed reducers featuring traction drive technology lets a motor operate at peak efficiency while having a damping effect on a motor’s torque ripple. These revolutionary speed reducers are available with an optional overriding clutch. Incorporating standard NEMA mounting dimensions, these speed reducers can be easily integrated into new and existing applications.

About Rolling Motion Industries (RMI)-

About Rolling Motion Industries (RMI): In 1993 John Pawloski and his brother Ray took over the family business, Jewelers Machinist Co. They realized they needed to switch from outdated conventional thread grinders to CNC thread grinders. As a result, Jewelers Machinist Co is recognized as the source of some of the most complex thread grinding in the industry. The concept for the RMI traction drive came from John in 2007. Working in that high precision industry aided John in the development of the RMI Traction Drive.

In the years that followed, the design of the individual components and formula of the engineered traction fluid were finalized, testing was completed, a patent granted, and production begun. The RMI Traction Drive is one of the most efficient ways to transmit power from one point to another. Utilizing rolling motion, RMI is able to transfer power at various ratios with minimal energy loss. Tested against V-belt, direct drive, chain, and gearbox setups, RMI Traction Drives offer energy saving benefits through true efficiency rating percentages up to 98%. The high efficiency of the traction drive allows electric motors to run at their peak efficiency ranges.

There are many applications where it can be used from automotive to industrial to medical. The RMI traction drive can be used in the electric vehicle market and precision applications. Offering benefits such as low backlash and no back driving, it set a new standard for “high efficiency”.

For additional information contact our sales team at Rolling Motion Industries, 400 Columbus Ave, North Babylon, NY 11703 Tel 860-846-0530, E-Mail info@RMIDrive.com or visit the website at http://www.RMIDrive.com

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Smaller in Diameter than a US Quarter, This Miniature Voice Coil Motor Has a High Force-to-Size Ratio!

 

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Van Nuys, CA – Motion Control Components – Smaller in diameter than a United States quarter, the miniature Linear Voice Coil Motor, LVCM-019-016-02, from Moticont has a high force-to-size ratio! It produces 8.9 oz. (2.5 N) of continuous force and 28.0 oz. (7.8 N) of peak force in a compact 0.750 in. (19.1 mm) diameter x 0.94 in. (23.8 mm) long envelope (at mid stroke). This high speed motor has zero cogging and features high accuracy, and high repeatability to less than1 μm (0.00004 in.) when operated in a closed loop as a DC servo motor. This clean, quiet, efficient, low inertia, high acceleration, miniature voice coil motor is ideal for applications such as: Pick-and-place, testing, laser steering, laser speckle reduction, mirror positioning, scanning, oscillation, switching, and hand held medical, dental, or industrial applications.

The miniature LVCM-019-016-02 linear voice coil motor has a stroke length of 0.25 in (6.4 mm). and is easily added to new or existing applications using the precision drilled and tapped 8-32 UNC-2B mounting holes. Other smaller and larger models as well as custom designs are available. The LVCM-019-016-02 linear voice coil motor can be order as a complete plug-and-play system including an encoder and controller.

About Moticont – Moticont is a manufacturer of motion control products. Their product line includes voice coil motors, three phase brushless motors and positioning stages and slides.

Moticont is committed to exceeding Our customers’ quality expectations and industry standards throughout the design, manufacturing, service and technical support phases. Our modern manufacturing facility, highly controlled processes, committed staff, and extensive testing complement our product design strengths. This enables us to supply our clients with specialized small orders to high volume just-in-time deliveries.

We offer an extensive line of standard products ready to be shipped immediately from stock, and when standard products are not quite right for an application, highly trained design engineers are always available to develop custom motion control products to fit the specific needs or our customers.

For additional information contact Sales Team at Moticont, 6901 Woodley Ave, Van Nuys, CA 91406; Toll Free: +1 (888) 785-1804, Tel: +1 (818) 785-1800, moticont@moticont.comor visit the website at http://www.moticont.com

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Motion Control – 35mm diameter CBL35C Programmable Electric Moving Coil Servo Actuator Available from Electromate!

MotionControl-Frameless Brushless Servo Motormotion control - brushless servo motor

 

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With outer diameters of only 43mm to 90 mm, these frameless brushless servo motors are extremely compact. 

 

Vaughan, Ontario, Canada — Motion Control Components — Introducing the 35mm diameter CBL35C electric cylinder with built-in controller from SMAC Corporation. With its built-in controller, the CBL35C controls force, position and velocity and features simple installation.

Ideal for applications with limited space but requiring accurate control, the CBL35C provides significantly longer life, programmability, high speed, accuracy, and energy efficiency while remaining price-competitive.

The new CBL35C series also enables the direct replacement of existing pneumatic cylinders and retrofits without any machine modifications required.

It‘s Graphical User Interface allows for easy straightforward setup of parameters and permits the user to change product profiles on the fly thereby improving factory uptime.

Features:

  • Built-in controller
  • Programmable position, velocity and force
  • Long life expectancy over 100 million cycles
  • Airless and quiet operation
  • Graphical User Interface is available for simple set-up
  • Space saving

Specifications:

  • Dimensions [mm]: Ø35 x 135 – 217(depending on stroke)
  • Stroke [mm]: 10, 25 (+1/-0)
  • Acceleration[G]: up to 50 (zero payload)
  • Peak Force [N]: up to 61
  • Encoder Resolution [µm]: 5 (standard) 1 & 0.1 (Options)
  • SMAC’s Patented: ‘Soft-Land’ Technology

CLICK HERE Additional information on SMAC’s CBL35C Programmable Electric Moving Coil Servo Actuator

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

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Blog: https://electromate.wordpress.com/

To view Electromate’s new corporate video CLICK HERE

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – Maxon Launches Additional EtherCAT Motion Controllers!

Motion Control – Miniature Motion Controllers

Maxon Motor – “The EPOS4 product family is now complete.”

Motion Control etherCAT Miniature Controller

motion control - maxon motorFall River, MA — Motion Control Components – With the EPOS4 series, maxon is offering a reliable and extremely versatile platform of high-performance motion controllers. It addresses the needs of system integrators and fulfills the requirements of a variety of applications, such as industrial automation, apparatus engineering, and robotics. The platform is now being complemented with two new Compact EtherCAT models.

Motion Control – Planetary Robotic Gearbox Available from Electromate!

Motion Control – Planetary Robotic Gearbox

motion control planetary gearbox

 

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Patented design guarantees that backlash will not increase over the life time of the gearbox 

Vaughan, Ontario, Canada — Motion Control Components — The GPL-V (shaft) and GPL-H (hollow) are our lowest backlash (≤ 0.1 arc minute ) planetary gearboxes for horizontal and vertical robotic applications. A patented design guarantees that the backlash will not increase over the life time of the gearbox. Very high tilting rigidity results in excellent positioning accuracy with a rated 20,000 hours which is over 3x longer than comparable gearboxes in the market.

The noise level of 65dB compared to 69dB of comparable models makes it ideal for MRI applications where low noise levels are critical.

The efficiency is over 90% compared to 70 – 80% of other models allowing for lower power consumption which could result in choosing a smaller motor.

Features include:

  • Zero Backlash (< 0.1arcmin)
  • High torsional rigidity, torque density, and accuracy
  • Torque range from 400-3,000Nm
  • 90% Efficiency
  • 65 dB noise level
  • 20,000 hour service life
  • Compact design
  • Flange and Hollow output designs
  • Right Angle versions
  • 7 Frame sizes from 180-330mm
  • Subassembly and Fully Enclosed versions
  • Ratios from 40-200
  • No maintenance.

CLICK HERE for additional information on the GAM Robotic Planetary Gearboxes.

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

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For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – The Engineering Edge – Jet Rail Linear Roller Blocks – Loading Instructions

Go to http://lm76blogger.com/linear_motion/1407 for an Application of Jet Rail Linear Roll Blocks

About LM76 and “The Engineering Edge”

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

When others think catalog …   … LM76 thinks solution!

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

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Motion Control – Panel Mount Servo Drive Offers Centralized Control & High Bandwidth & Quick Response Times!

motion control servo drive

The AB25A100 PWM servo drive from Advanced Motion Controls is designed to drive brushless and brushed DC motors at a high switching frequency.

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Greenville, DE —-Motion Control Components – The drive is fully protected against overvoltage, under-voltage, over-current, over-heating and short-circuits across motor, ground and power leads. Furthermore, the drive can interface with digital controllers or be used stand-alone, and requires only a single unregulated DC power supply. Loop gain, current limit, input gain and offset can be adjusted using 14-turn potentiometers. The offset adjusting potentiometer can also be used as an on-board input signal for testing purposes. This drive can use quadrature encoder inputs for velocity control.

Features include:

  • 20-80 VDC Input, 15 A Cont. (25 Peak) Output
  • Built-in hardware protection – Over Current, Over Voltage, Under Voltage, Over Temperature, Short Circuit
  • DIP Switches and Potentiometers for loop tuning, current limit adjustments and drive configuration
  • Standard models support both brushless and brushed motor types
  • Velocity feedback via incremental encoder, Hall Sensors, or tachometer
  • Optical isolation between high and low power signals standard on certain models
  • Current, Velocity, and Fault Monitor analog output signals
  • Status LEDs for power and drive status
  • Four quadrant regenerative operation

CLICK HERE for more information on the AB25A100 Servo Drive from Advanced Motion Controls.

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak atwarren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

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Motion Control – IP65 Integrated Stepper Motors Available from Servo2Go!

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Greenville, DE —-Motion Control – Applied Motion’s SWM integrated steppers are IP65 rated drive+motor units, fusing step motor and drive components into a single splashproof and dustproof device. This space-saving design eliminates wiring and saves on cost over conventional motor and drive solutions.

The motion control SWM24 integrated steppers combine high torque NEMA 24 step motors with a sophisticated, 6.0 A/phase (peak-of-sine) step motor drive. Power to the drive, located at the rear of the motor, must be supplied by an external DC supply. Applied Motion offers compatible 24 and 48 volt DC power supplies for exactly this purpose.

All SWM24 integrated steppers are RoHS and CE compliant.

Features include:

  • Torque to 340 oz-in
  • Rated IP65 for wet and dusty environments
  • M12 connectors
  • Anti-resonance
  • Torque ripple smoothing
  • Microstep emulation
  • NEMA 24 frame size
  • Stored programming option for stand-alone operation
  • Step direction, velocity and streaming command control modes
  • RS-232, Ethernet and EtherNet/IP Communication options
  • Modbus/RTU for easy communication with PLC or HMI
  • Built-in incremental encoder

CLICK HERE Here for information on these IP65 Integrated Steppers

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.comor visit Servo2Go.com at: www.Servo2Go.com

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Motion Control – New High Precision, Low Profile XY Open Aperture Stage Features 1 Micron Resolution and 2 Micron Repeatability!

motion control open aperture xy stage

 

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Van Nuys, CA – — Motion Control – OES (Optimal-Engineering Systems, Inc.) has added a new, high precision open aperture stage to it’s expanding line of precision XY stages. The AU200-100×100 stage is a low profile stage measuring just 80 mm (3.150 in.) high with a compact footprint (including the motors) of 348 mm x 348 mm (13.701 in. x 13.701 in.) The linear travel of the X and Y axes is 100mm x 100mm (3.937 in. x 3.937 in.), and the resolution of each axis is 20 microns (non-micro-step) or 1 micron (20 micro-steps per step motor driver in use), repeatability is 2 microns, and the positional accuracy is 3 microns. The stages have preloaded V-groove and crossed roller bearings and ground 4 mm per-turn lead screws having just 2 microns of backlash, all contributing to the high precision and stiffness of the AU200-100×100 Stage. Designed for applications such as: Laser drilling, machining, medical, industrial, semiconductor handling, testing, scanning, alignment, assembly, and optical applications, this compact, low profile black anodized aluminum XY stage is easy to integrate into new or existing systems.

The XY stage’s table measures 300 mm x 300 mm (11.811 in x 11.811 in.) and the open aperture measures 188 mm x 188 mm (7.402 in. x 7.402 in.). A recessed mounting and precision pattern of drilled and threaded mounting holes facilitate the alignment of tooling or fixtures. Additionally, solid tooling plates are available for custom and interchangeable applications.

The standard two-phase (1.8 degree) stepper motors have knobs for manual adjustments of each axis of the stage, however, the knobs can be replaced with incremental encoders for position verification. As an option, servo motors and compatible motion controllers are also available from OES, or the AU200-100×100 Stage can be ordered as a complete plug-and-play motion control system.

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders.

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information, contact sales team at: OES, 6901 Woodley Ave.; Van Nuys, CA 91406; Telephone: 888-777-1826 or +1 818-222-9200, FAX +1 818-436-0446 or E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com

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The Engineering Edge – Application – Trunnion Grinding Slide for Oil Field

 

We are shipping another slide today for the oil patch. When Weir Oil and Gas called with a slide application that required special engineering, LM76 was all ears – as it was right up our alley. This slide is a Trunnion Grinding Slide which has a 56HP motor running at 3500 RPM mounted to the Y Axis – with a 12″ grinding wheel attached. The X Axis (52″ Stroke) runs on 440C stainless linear ball bearings that have special beryllium copper scraper seal cartridges while the Y Axis (4″ Stroke) employs profile rail guides with double scraper seal kits. Our customer did not want protective bellows so we had to ensure grinding debris would not cause bearing or screw/nut failures. On both axis, we employed our proprietary “Polymatrix, Double Preloaded Nuts” as opposed to recirculating ball nuts. Why LM76? Good question…we were the only company that got back to them with a thoughtful solution.

About LM76 and “The Engineering Edge”

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

When others think catalog …   … LM76 thinks solution!

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

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Motion Control – New POSITAL Sensors – Precision Feedback for Collaborative Robots Available from Electromate!

motion control sensors for robotics

 

 

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POSITAL Kit Encoder for Servomotors and Robots 

Vaughan, Ontario, Canada — Motion Control Components — A very exciting development in the area of robotics is the development and growing popularity of so-called collaborative robots, or “cobots”. Cobots, in contrast to traditional industrial robots, are designed to interact with human workers in a shared workspace. They are typically smaller and less powerful than traditional factory robots and are equipped with a variety of proximity sensors, load sensors and other features designed to avoid dangerous collisions between the robots and the people working around them. This focus on safety means that cobots are easier to deploy in a normal factory setting, since they don’t required special fenced off operating areas. Cobots have been used to perform repetitive tasks in light assembly, packaging, materials handling and medical laboratories. Cobots have also been used to help workers avoid direct contact with environments not conducive to direct human interaction, such as high temperature environments, chemically aggressive reagents and toxic pathogens.

Enabling Technologies for the Cobot Revolution

Motion Control robot with POSITAL Sensors

Many cobots are designed to mimic a human arm, with flexible “shoulder”, “elbow” and “wrist” joints. Accurate measurement of the rotary position of these joints is central to enabling the cobots’ control system to keep track of the spatial orientation of all of its moving parts. This is typically provided through rotary encoders mounted in each of the device’s joints.

Encoders measure rotation and return a digital signal that reports the angle of rotation (absolute encoders) or rate of motion (incremental encoders) to the control system. The ‘right’ encoders for cobots need to be accurate, reliable, and compact, with excellent dynamic response characteristics. They also need to be reasonably priced. POSITAL-FRABA has responded to this challenge by developing new sensing technologies – such as magnetic and capacitive rotary encoders – that provide cobot manufacturers vital feedback for closed-loop control systems. In order to ensure that these devices meet the needs of cobot builders, POSITAL-FRABA offers products with a wide range of performance characteristics, communications interfaces and physical configurations.

POSITAL‘s kit encoders offer a unique combination of accuracy, reliability and cost efficiency. Absolute measurement versions provide 17 bit electrical resolution and multiturn position measurements with a range of more than one million revolutions.

  • Electrical Resolution: Up to 17 Bit, Multiturn: Up to 32 Bit
  • Accuracy: 0.1°
  • Compact Size: 36 mm diameter, 24.2 mm Height
  • Operating Temperature: -40 to +105°C
  • Auto Calibration − No Complex Equipment
  • Extensive Diagnostic Coverage
  • Various Programmable Parameters
  • kit_render_001

Motion Control Sensors for Robotics

 

Advantages

POSITAL’s contact free measurement technology has no moving parts and is highly resistant to shock and vibration. POSITAL’s kit encoders are available with several non-proprietary electrical interfaces including BISS and SSI for absolute measurements. Additional protocols based on the RS485 interface can be implemented.

  • Absolute Multiturn & Incremental Interface
  • Electrical Interface: BiSS C, BiSS Line, SSI, RS485
  • No Battery – No Maintenance
  • No Ball Bearings & Compact Design
  • Insensitive to Dust and Moisture
  • High Shock and Vibration Resistance

Upgrade Your Existing Motion Control Application

Making your transition from incremental to absolute position sensing easy, POSITAL provides a full line of versions that are mechanical drop in replacement for common US Digital and Broadcom (Avago) incremental kit models.

  • Same Footprints as E5 and HEDS-5500 Models
  • Various Hub Diameters from 4 mm to 10 mm (and 1/4 to 3/8 inch)
  • Identical Assembly Procedure – No Training Required
  • Magnetic Technology Which Is Generally More Robust Than Optical
  • Improved Connectivity via M12 Connector Additional Available

CLICK HERE for additional information about POSITAL Kit Encoder for Servomotors and Robots.

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

 

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Motion Control Application- Maxon Is A Part of NASA’s InSight Mission!

Motion Control – Maxon went to Mars
Swiss motor ventures deep under the surface of Mars.

 


motion control - maxon motorFall River, MA — Motion Control Components Application – The InSight probe landed on Mars to shed new light on the formation of rocky planets. The mission entails driving a measuring probe five meters deep into the Martian ground. maxon engineers pulled out all the stops to make their motor fit for the job.

Dyadic actuators are compact mechatronic cylinders that feature a motor, encoder, drive & actuator in one integral package!

Servo2Go-Logo

Greenville, DE —-Motion Control Components – Servo2Go.com has just added remarkable new additions to its broad range of cost-effective 24V electric linear actuators from Dyadic Systems. The SCN6 series actuators are compact yet powerful integrated mechatronic cylinders that feature a motor, encoder, drive and actuator in one integral package.

Dyadic Systems has developed the linear actuator drive mechanism such that the screw and nut are optimized for high accuracy, long life and low cost while delivering high speed and peak thrust. This blend of low-cost and high performance could only have been realized by the advanced technology of Dyadic Systems. These new product concepts give engineers a wider range of options to eliminate over-design.

SCN6 series Mechatronics Cylinders are available in strokelengths to 300mm and 500N (51kgf) maximum thrust and are constructed using an extruded aluminum body with 303 stainless for the shaft and rod tip. Actuators can easily be operated via 24VDC signals from PLCs or relays, and can be connected in networks of up to 16 axes. Servo Actuators from Dyadic feature:

  • Teach pendant, PLC pendant or PC Tool Kit programmable
  • +-0.1mm repeatability
  • 0.3mm backlash
  • 50-300mm stroke versions
  • Up to 200mm/sec max. speed
  • 16 discrete position program capacity
  • IP40 sealed, with optional IP54 sealing
  • Electric actuators – programmable in 15 minutes!
  • The SCN6 starts from only $465 US/ea!
  • Moves can be relative, absolute, force controlled, and more
  • All actuators run on 24VDC – easy to connect to your existing power supply!
  • Air cylinder replacement mode and move sequencing available in the cylinder!

For More for more information on the SCN6 Actuator from Dyadic Systems CLICK HERE!

Be Sure to visit the NEW Servo2Go Website! http://www.Servo2Go.com

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

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Motion Control Application – Please smile with maxon motors!

Motion Control – Application DSLR Cameras

Digital SLR cameras can deliver extremely sharp photos – regardless of whether the photographer is a professional or a hobbyist. Not only does the skill of the photographer, but also the technology inside the camera play a key role. maxon drive systems help to create lightning-fast images.

motion control - maxon application

Fall River, MA — Motion Control Components Application – A maxon A-max 12 with precious metal brushes is installed in the central shutter of the S lens. The maxon A max program stands for high-quality DC motors with an optimal price/performance ratio.

With its Leica S system, camera manufacturer Leica offers a unique

motion control - maxon motor

combination of performance features for digital photography. It combines the image quality of a medium-format camera with the handling, speed and flexibility of a small-format camera.

Motion Control – Linear Servo Controller Amplifier to Control Voice Coil Motors

motion control servo amplifier

Sunnyvale, CA,   —  Motion Control – The SCA814 Linear Servo Controller was specifically designed to control single phase, non-commutated devices like voice coil motors.  like it’s field proven predecessor the SCA754 is a high performance single axis DC motor controller and amplifier system.  It is comprised of a highly integrated single PC board level product with a cohesive interface.  This card provides current amplification and analog servo control interfaces.  The single-phase characteristic of the current amplifier makes it particularly well suited for DC motors such as galvanometers and voice coils.  It was specifically developed for control of motor applications requiring both high temporal and spatial servo precision, such as machine vision, inspection, scientific imaging, medical imaging and other business applications.  This amplifier interfaces directly to many of the Equipment Solution motor/stage solutions.
Besides galvanometers the SCA814 is directly compatible with all the ESI linear voice coil stages and the optical scanners.  A bipolar linear or switching regulated power supply is required by the SCA814 amplifier.  Typically better performance can be achieved when using a linear power supply.  Equipment Solutions has several high-current supplies for this purpose including the SPS15 ±15V DC Switching Power Supply .

Click Here for

  • Specifications
  • Servo Diagram
  • Interface Drawings
  • Downloads

Equipment Solutions, Inc. (ESI) is a provider of engineering and manufacturing services. ESI specializes in the design and production of automation and instrumentation products including motion control components and sub systems. ESI’s products range from galvanometer amplifiers with an integrated arbitrary waveform generator, to high-resolution displacement sensors, voice coil and stepper motor stages, amplifiers and controllers.

For additional information contact Jeff Knirck at Equipment Solutions, 1098 W. Evelyn Ave. Suite #102; Sunnyvale, CA 94086; Tel: 408-245-7161, Fax: 408-245-7160, E-Mail: info@equipsolutions.com or visit the Website at http://www.equipsolutions.com

 

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Motion Control – High Precision, Low Profile, Compact 100 mm Motorized Rotary Stage Available from OES!

motion control OES Rotary Stage

 

OES Logo

Van Nuys, CA – — Motion Control – Optimal Engineering Systems, Inc. (OES) now offers a high precision, low profile, compact motorized rotary stage, the AY110-100-SC. This precision stage is just 1.772 in. (45 mm) high and the foot print is only 4.764 in. by 6.693 in. (121 mm by 170 mm). The stage has a pattern of threaded mounting holes in the rotary table and holes in the base for easy integration into new and existing applications. The diameter of the table is 3.937 in. (100 mm) and the range of travel of the AY110-100-SC Rotary Stage is a full 360o and it is capable of continuous rotation. The table is driven by a 180:1 worm gear at up to 14o per second and has a resolution of 0.0001o with a 10 micro-step per step stepper motor driver. The stage is also available with a servo motor and optical encoder. When configured with the standard stepper motor there is a knob for manual adjustment which can be replaced with an optical encoder for precision position verification

The low cost, low profile AY110-100-SC rotary stage features a parallelism of 80 microns, a backlash of 0.0005o, surface roundness of 15 microns, positional accuracy of 0.001o, and a transmission deviation of 5 microns making it ideal for: Microscopy, laser positioning and machining, inspection, assembly, testing, and other critical applications. This black anodized stage has a load capacity of 99 lbs (45Kg) and there is an indicator scale for visual sighting of the angle of rotation. The stage can be ordered plug-and-play with a fully compatible controller from OES.

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders.

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information, contact sales team at: OES, 6901 Woodley Ave.; Van Nuys, CA 91406; Telephone: 888-777-1826 or +1 818-222-9200, FAX +1 818-436-0446 or E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com

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