Motion Control – Highly Efficient 2 Way Traction Drives Reduce Motor Torque Ripple up to 84%!

North Babylon, NY – Motion Control Components – Rolling Motion Industries (RMI) has released two new traction drives. The MAR-17-2-2.1 Traction Drive and the MAR-23-2-2.1 Traction Drive. These highly efficient 2-Way gearless traction drives with only six moving parts use an engineered traction fluid with a coefficient of friction of just 0.1 to 0.12. The MAR-17-2-2.1 and MAR-23-2-2.1 Traction Drives have demonstrated an up to 84% reduction in motor torque ripple when measured at the output shaft of the motor and then measures at the output shaft of the traction drive. The MAR17-2-2.1 Traction Drive is designed for speeds to 3600 rpm with 10 to 20 in/lbs of torque, and the MAR-23-2-2.1 Traction Drive is rated for 3600 rpm with 20 to 30 in/lbs of torque.

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Having no metal to metal contact these compact, high efficiency drives generate up to 72% less heat after 24 hours of continuous operation, and these permanently lubricated traction drives typically last three times longer than conventional gearboxes, They also create up to 38% lower dB at 3000 rpm than conventional gearboxes which is less than a typical home appliance. Even though there is no metal to metal contact there is no slippage or lost motion between the input and output shafts.

Operating at temperatures that are lower than a motor’s, with low vibration, and no torque losses from 10 to 3000 rpm, these traction drives permit a motor to operate at peak efficiency. Applications for these 2-Way traction drives which can operate in explosive environments (ie. zone 1 and 21) include: Medical (including patient handling), pharmaceuticals, wafer handling, robotics, conveyers, sorting, pumps, assembly, battery operated vehicles, and other power transmission and motion applications.

These revolutionary drives are available with an optional overriding clutch. Incorporating standard NEMA mounting dimensions, these drives can be easily integrated into new and existing applications.

About Rolling Motion Industries (RMI)-

About Rolling Motion Industries (RMI): In 1993 John Pawloski and his brother Ray took over the family business, Jewelers Machinist Co. They realized they needed to switch from outdated conventional thread grinders to CNC thread grinders. As a result, Jewelers Machinist Co is recognized as the source of some of the most complex thread grinding in the industry. The concept for the RMI traction drive came from John in 2007. Working in that high precision industry aided John in the development of the RMI Traction Drive.

In the years that followed, the design of the individual components and formula of the engineered traction fluid were finalized, testing was completed, a patent granted, and production begun. The RMI Traction Drive is one of the most efficient ways to transmit power from one point to another. Utilizing rolling motion, RMI is able to transfer power at various ratios with minimal energy loss. Tested against V-belt, direct drive, chain, and gearbox setups, RMI Traction Drives offer energy saving benefits through true efficiency rating percentages up to 98%. The high efficiency of the traction drive allows electric motors to run at their peak efficiency ranges.

There are many applications where it can be used from automotive to industrial to medical. The RMI traction drive can be used in the electric vehicle market and precision applications. Offering benefits such as low backlash and no back driving, it set a new standard for “high efficiency”.

For additional information contact our sales team at Rolling Motion Industries, 400 Columbus Ave, North Babylon, NY 11703 Tel 860-846-0530, E-Mail info@RMIDrive.com or visit the website at http://www.RMIDrive.com

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Motion Control Application – Intelligent robot systems are increasingly being used in disaster control, rescue missions and salvage operations!

After the severe earthquake in Japan and the subsequent nuclear disaster in Fukushima, Quince managed to reach the upper floors of the ruins of the power plant. There it measured the radioactivity levels and sent HD images to the world outside.

Wherever it is too dangerous for humans. Robots that can look for survivors after an explosion, an earthquake or other natural disasters, providing humans with a view of inaccessible areas. Powerful EC motors from maxon motor give the Japanese rescue robot “Quince” its drive.motion control application robot Quince

 

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Fall River, MA — Motion Control Components Application – Robots that are used in disaster areas have to have a very high level of adaptability. They have to be fairly small, not too heavy and maneuverable enough to get through cracks or narrow spaces to reach areas deep inside a building. Furthermore rough terrain should present no problem. These rescue robots enter and explore buildings to determine if there are gases, radiation or other life-threatening hazards, before human rescue teams can search the area. Quince has proven that it fulfills all these demands. After the severe earthquake in Japan and the subsequent nuclear disaster in Fukushima, Quince managed to reach the upper floors of the ruins of the power plant in June 2011. There it measured the radioactivity levels and sent HD images to the world outside (To see video – CLICK HERE). The robot was able to supply valuable information from areas where no human can set foot.motion control robot goes down stairs

Quince weighs 27 kg and is equipped with four moving caterpillar drives (flippers). These flippers automatically adapt their angular position to the surface underneath – regardless of whether the robot is climbing steep stairs or crossing rough terrain. Correct ground contact is a very important prerequisite. This contact is accurately analyzed by measuring the power consumption of the flipper motors. Furthermore PSD (Position-Sensitive Device) sensors on the front and rear flippers measure the distance to the ground. In addition to a gripper arm (see fig. 2), two laser scanners can also be attached to the robot. These scanners are capable of accurately capturing the structure of the terrain.motion control robot navigates rough terrain

Additionally Quince is equipped with a “bird’s eye camera” and can travel quite fast, at 1.6 meters per second. The operator that controls the robot has to tell it which direction to take, but the robot itself determines the optimal flipper positions for crossing various surfaces, for example stairs. Newer Quince motors have additionally been equipped with a device for collecting radio-active dust or ultra-fine particles, as well as a 3D scanner. To ensure that no robot is lost, a connection to a wireless network is possible, which is the only way to navigate the robot if the connection cable breaks.

The rescue robot was developed by Eiji Koyanagi, Vice-Director of the Chiba Institute of Technology Future Robotics Technology Center (fuRO). Koyanagi started his career as a teacher – at the age of 51, he became a professor. This means that he has a completely different background than other researchers in the field of robotics. Quince has been specially designed for extreme conditions in environments where it would be too dangerous for humans. Therefore its main area of application is disaster areas. “When you develop a robot, you first have to consider the tasks that it will perform later. That is the biggest challenge,” explains Koyanagi. Hitherto eight Quince robots have been built. But before this could be done, all components had to be 100% functional. To this end, various trials were run in the large “Disaster City” training area in College Station, Texas. Quince was the only robot that successfully completed the entire obstacle course at the site as part of a RoboCup contest. In preparation for using the robot inside the Fukushima Daiichi nuclear power plant, several specific customizations were required. “The conditions in the nuclear reactor buildings are very tough. If we had attempted to send Quince in without modifications, it would probably have met its end,” says Koyanagi. Therefore the robot had to be able to survive a fall from approx. 2 m high unscathed, and had to be largely maintenance-free.

Powerful motors to beat every obstacle

Motion Control -Maxon Motors used in robot Quince

Where the motor selection was concerned, fuRO required absolutely reliable drives. The motors have to provide high power and high efficiency, yet be small and light. These requirements were precisely met by maxon motors, explains Koyanagi. Six powerful maxon motors drive the robot. The brushless EC-4pole 30 direct current motors each provide 200 W; two of these have been installed in the two main chains. The powerful 4-pole units give their all when Quince maneuvers its way across uneven terrain. Four additional motors (EC22) drive the moving chain drives (flippers). These can automatically adapt their angular position to the surface below. The 3D scanner unit of Quince is moved to the right position by an RE-max 24. Thanks to the special winding technology and the 4-pole magnets, the maxon EC-4pole drives are unbeatable when it comes to delivering the highest driving power per unit of volume and weight. The motors have no cogging torque, high efficiency, and excellent control dynamics. The metal housing additionally ensures good heat dissipation and mechanical stability. All motors of the chain drives have been combined with the GP32HP (High Power) planetary gearhead with MR encoder. This gearhead was customized by installing a large ball bearing and a reinforced motor shaft. With this power pack, Quince has no trouble managing almost any obstacle.

Contact maxon for more details info@maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – High Precision, Low Profile, Motorized, Ball Bearing Linear Guide Stages!

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Van Nuys, CA – — Motion Control – Optimal Engineering Systems, Inc. (OES) offers two series of low cost, low profile, motorized ball bearing linear guide (profile rail) positioning stages. The AQ140 Series and the AQ150 Series of linear stages are available off-the-shelf in travel lengths of: 50 mm (1.969 in), 100 mm (3.937 in), 150 mm (5.905 in), 200 mm (7.874 in), 300 mm (11.811 in), 400 mm (15.748 in), 500 mm (19.685 in). These 2 µ resolution stages (achieved with a 10 micro-steps per step stepper motor driver) are ideal for: Laser machining, testing, pick-and-place, inspection, sorting, wafer handling, semiconductor, assembly, metrology, and photonics in industrial, laboratory, and medical applications.

The tables, depending on length of travel, measure 120 x 120 mm (4.73 in x 4.73 in.), 150 x 150 mm (5.90 in x 5.90 in.) and 160 x160 mm (6.30 in x 6.30 in.) The AQ150 Series has top and side rail covers. Featuring a 4 mm per turn, precision 2 µ backlash lead screw, typical performance specifications of the AQ140 and AQ150 linear stages include: repeatability of 5 µ, positional accuracy 8 µ, straightness 6 µ, driving parallelism 15 µ, pitching 25 arc seconds, and deflection 25 arc seconds.

Constructed of aluminum and black anodized, these stages can handle loads to 30 kg (66 lbs.) and 50 kg (110 lbs.). These low profile stages can easily be ordered in an XY or XYZ configuration. There is a knob on the back of the motor for manual adjustments or it can be replaced with an encoder. An optional servo motor, encoder, and brake are also available. These compact linear stages are easily integrated into new and existing systems and are available as with complete plug-and-play systems or with a plug-in motor driver. For details concerning each stage in the series please go to http://oesincorp.com/motorized-linear-stages/low-cost-series/index.htm

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders.

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information, contact sales team at: OES, 6901 Woodley Ave.; Van Nuys, CA 91406; Telephone: 888-777-1826 or +1 818-222-9200, FAX +1 818-436-0446 or E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com

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Advanced Manufacturing and Materials Have Made an Innovative, Highly Efficient Traction Drive Possible!

 

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North Babylon, NY – Rolling Motion Industries (RMI) has released two high efficiency traction drives. The MAR-17-1-2.1 Traction Drive and the MAR-23-1-2.1 Traction Drive. These are 1-Way traction drives with only six moving parts and use an engineered traction fluid with a coefficient of friction of just 0.1 to 0.12. These traction drives typically last three times longer than conventional gearboxes and with no metal to metal contact these high efficiency drives generate up to 72% less heat after 24 hours of continuous operation, Additionally they create up to 38% lower dB at 3000 rpm (less than a home refrigerator) than conventional gearboxes. Even though there is no metal to metal contact there is no slippage or lost motion between the input and output shafts.

The MAR17-1-2.1 Traction Drive is designed for speeds to 3600 rpm with 10 to 20 in/lbs of torque, and the MAR-23-1-2.1 Traction Drive is rated for 3600 rpm with 20 to 30 in/lbs of torque. Operating at temperatures that are lower than a motor’s, with low vibration, and no torque losses from 10 to 3000 rpm, these traction drives permit a motor to operate at peak efficiency. Applications for these 1-Way traction drives which can operate in explosive environments (ie. zone 1 and 21) include: Pumps, blowers, fans, turbo and super chargers, conveyers, HVAC systems, medical applications, and other power transmission and motion applications.

These revolutionary drives are available with an optional overriding clutch. Incorporating standard NEMA mounting dimensions, these drives can be easily integrated into new and existing applications.

About Rolling Motion Industries (RMI)-

About Rolling Motion Industries (RMI): In 1993 John Pawloski and his brother Ray took over the family business, Jewelers Machinist Co. They realized they needed to switch from outdated conventional thread grinders to CNC thread grinders. As a result, Jewelers Machinist Co is recognized as the source of some of the most complex thread grinding in the industry. The concept for the RMI traction drive came from John in 2007. Working in that high precision industry aided John in the development of the RMI Traction Drive.

In the years that followed, the design of the individual components and formula of the engineered traction fluid were finalized, testing was completed, a patent granted, and production begun. The RMI Traction Drive is one of the most efficient ways to transmit power from one point to another. Utilizing rolling motion, RMI is able to transfer power at various ratios with minimal energy loss. Tested against V-belt, direct drive, chain, and gearbox setups, RMI Traction Drives offer energy saving benefits through true efficiency rating percentages up to 98%. The high efficiency of the traction drive allows electric motors to run at their peak efficiency ranges.

There are many applications where it can be used from automotive to industrial to medical. The RMI traction drive can be used in the electric vehicle market and precision applications. Offering benefits such as low backlash and no back driving, it set a new standard for “high efficiency”.

For additional information contact our sales team at Rolling Motion Industries, 400 Columbus Ave, North Babylon, NY 11703 Tel 860-846-0530, E-Mail info@RMIDrive.com or visit the website at http://www.RMIDrive.com

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5 Micron Resolution, Zero Backlash, Zero Cogging, High Speed Direct Drive Linear Motor With Integrated Encoder!

 

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Van Nuys, CA – Motion Control Components – Moticont has added another linear motor to its SDLM Series of high speed direct drive linear motors which are also know as Electric Cylinders. The SDLM-051-095-01-05 is a powerful, compact linear actuator measuring just 2.00 in. (50.8 mm) in diameter and 3.75 in. (95.3 mm) long. It has a 1.0 in. (25.4 mm) stroke and features a resolution of 5 microns (0.000197 in.). The integral, linear optical quadrature encoder is directly connect to the shaft for the greatest possible bandwidth and accuracy and is protected by the housing. This fully enclosed linear motor features a continuous force rating of 7.6 lbs (33.9 N) and a peak force of 24.1 lbs. (107.2 N) at 10% duty cycle. Applications Include: Vibration, noise cancelation, photonics, gimbals, antenna positioning, medical devices, semiconductor handling, SMT machines, assembly, wafer handling, optical focusing, dynamic vibration absorption, scanners and laser beam steering and.

The non-commutating SDLM-051-095-01-05 with 5 micron resolution Direct Drive Linear Motor has a quiet long life plain linear bearing, non-rotating shaft, pre-drilled and tapped mounting holes, and threaded (internal) ends of the shaft for easy integration into new and existing applications. These low cost direct drive actuators or electric cylinders are coupled directly to the load providing high acceleration and high speed with zero cogging and the zero backlashes that occurs in other drive systems such as ball screws, gear, and rack and pinion drives.

They make an excellent, low cost alternative to pneumatic and hydraulic actuators. The SDLM-025-095-01-05 Direct Drive Linear Actuator is also available with a complete plug-and-play matching motion controller.

About Moticont – Moticont is a manufacturer of motion control products. Their product line includes voice coil motors, three phase brushless motors and positioning stages and slides.

Moticont is committed to exceeding Our customers’ quality expectations and industry standards throughout the design, manufacturing, service and technical support phases. Our modern manufacturing facility, highly controlled processes, committed staff, and extensive testing complement our product design strengths. This enables us to supply our clients with specialized small orders to high volume just-in-time deliveries.

We offer an extensive line of standard products ready to be shipped immediately from stock, and when standard products are not quite right for an application, highly trained design engineers are always available to develop custom motion control products to fit the specific needs or our customers.

For additional information contact Sales Team at Moticont, 6901 Woodley Ave, Van Nuys, CA 91406; Toll Free: +1 (888) 785-1804, Tel: +1 (818) 785-1800, moticont@moticont.comor visit the website at http://www.moticont.com

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Motion Control – Miniature Spiral Bevel Gearboxes from Gam!

New Miniature Spiral Bevel Gearboxes from Gam, Available from Electromate!

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Vaughan, Ontario, Canada — Motion Control Components – The VP Series Performance Plus miniature spiral bevel gearboxes pack high performance in a small package with the highest torque density, range of ratios, and torque capacity on the market.

  • Sizes 27, 33, and 45 mm
  • Highest torque density for the size
  • Ratios 1:1 to 4:1
  • 98% efficiency
  • Hollow output option (33 & 45 mm)

Our miniature VP Series is the best option available on the market for all your miniature automation applications, such as medical and semiconductor, when high performance is required and space is at a premium. The housings are manufactured from high-strength aluminum for a gearbox that is light weight, dissipates heat efficiently, and resists corrosion.

 

CLICK HERE For additional information on the GAM VP Miniature Spiral Bevel Gearboxes and Catalog

 

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

Motion Control – Power-Off Brakes for NEMA 17 & NEMA 23 Servo and Step Motors!

motion control servo brake

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Greenville, DE —-Motion Control Components – The MPC is a power-off brake module with an output shaft. The unit mounts directly on to a NEMA C-Face servo or stepper motor and the output can also be coupled to a NEMA C-Face gear reducer.

This brake is designed to decelerate or hold an inertial load when the voltage is turned off. When voltage is applied, the friction disc is released and the brake is free of torque. This power-off brake is best suited for parking brake applications used to hold a load in position, and is ideal for creating brake motor packages for small servo & stepper frame motors.

Key Features:

  • Mounts directly to any NEMA 17 or NEMA 23, frame servo or step motor
  • Includes all necessary mounting hardware
  • 12VDC, 24VDC, 90VDC or 120VAC windings available
  • 12″ lead wire termination
  • Low current consumption
  • Output shaft can be coupled to any NEMA 17 or NEMA 23, frame servo or step motor
  • Optional metric input & output diameters

More information on these New Power-Off Brakes for NEMA 17 & NEMA 23 Servo and Step Motors available from Servo2Go.com can be viewed at: https://www.servo2go.com/product.php?ID=100229&cat=

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak atwarren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

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The Engineering Edge – Application – Whisper Slides for Harvesting Honey

Engineering Edge - Honey Application

Sometimes, an application leads you to an immediate, off-the-shelf solution – like this one. Harvesting bee honey is a seasonal opportunity and these systems are hauled across the country to make it happen. They need to be all weather, tough and maintenance-free. The next time you take some honey and put it in your tea, think of us – LM76.

 

About LM76 and “The Engineering Edge”

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

When others think catalog …   … LM76 thinks solution!

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

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Motion Control – Maxon’s HPSC (High Performance Sensorless Control!)

Motion Control – Maxon’s HPSC (High Performance Sensorless Control!)

Maxon motor introduces HPSC sensorless speed and torque with compact wiring and slim design

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Fall River, MA — Motion Control Components – Miniature – Maxon Motor has developed a sensorless speed and torque control solution called “HPSC”. This new technology allows FOC (field oriented control) for brushless motors without sensors from full stop to full speed under load. This HPSC uses a sophisticated signal injection algorithm which precisely determines the rotor position for a smooth startup each and every time.

  • Low noise, No vibrations
  • Maximum power efficiency
  • Robust and reliable

This system contains an HPSC module 24/5 – dimension and power range can be adapted if required. The firmware of the module may be customized for every drive system. HPSC is a custom made solution ideal for surgical systems, fluid delivery systems, rehabilitation & prosthetics. Contact maxon for more details info@maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – Low Cost, Highly Reliable Solenoid Control Modules Available from OES!

OES Solenoid Control Modules

 

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Van Nuys, CA – — Motion Control Components– – Optimal Engineering Systems, Inc. (OES) offers seven types of advance solenoid control modules including: Pick-and-Hold Driver, Proportional (PWM) Driver, Closed Loop Solenoid Process Control, Pick-and-Drop, Load On-Off Power Cycling, Dual Proportional Valve Controller, and Serially Controlled Solenoid Driver modules. Applications of these compact modules measuring just 3.000 in. x 3.000 in. include: Solenoids, valves, actuators (including Voice Coils), DC motors, electromagnets, hydraulics, LEDs, power amplifiers for electro-pneumatic proportional valves, and pressure and flow control valves.

To precisely fit an application there are multiple variations of each of the seven basic types of modules listed above to select from, for example: Single device – low side driver, two device – low side driver, single device – selectable low and high side driver, two device – selectable low and high side driver, +50 VDC or +80 VDC versions, currant versions, serially controlled, and Bi-directional load cycling versions to name just a few.

Stand features of these compact, low cost off-the shelf, modules are: High efficiency, microcomputer based, very high reliability, simple supply from +9 VDC to +50 VDC, and High output current 15 Amps peak , 4 Amps RMS. The modules also incorporates a Flyback (Snubber, Freewheeling) Diode per Output device. For details on each type of module and all the variations available go to http://www.oesincorp.com/solenoidelectronics.htm.

Optional accessories are: Solenoid Commander card, Solenoid Control Module, DIN Rail Mounting Bracket, Track Ball and Joystick controllers, Solenoid Control System, and various solenoids. Additionally, all components can be order as a complete Plug-and-Play System.

About OES Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information contact Customer Service at Optimal Engineering Systems, Inc. (OES) , 6901 Woodley Ave, Van Nuys, CA 91406; Tel: 888-7071-1826, +1 (818) 222-9200, E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com

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The Engineering Edge – “New Design” Pillow Blocks from LM76!

Engineering edge - new design pillow block

When our customer, a major European manufacturer of machinery for the paper industry, informed us they were having failures with linear bearings in their robotic paper slicing system, we listened. As a robotic arm swings around (360 degrees) it slices the paper to length. After cutting the paper to length, a linear table below indexes new paper forward for cutting. After making the desired cut, the blade then passes through sharpeners below – located in the indexing table – where the linear bearings are located. As the blade passes through the sharpeners, it deposits a fine metal dust on the shafts. As the bearings pass over the shafts, the metallic grit invades the bearing – eventually leading to bearing failure. Because there are 32 pillow – 50mm – pillow block bearing assemblies, change-out is no small matter. LM76 designed an End Cap/Beryllium Scraper Seal kit which is retained in both ends of the pillow block. We were able to cut downtime by 90%. The customer is extremely pleased they found an answer. But the answer was not found in any catalog, it had to be designed and manufactured. 

 

About LM76 and “The Engineering Edge”

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

When others think catalog …   … LM76 thinks solution!

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

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Motion Control – Maxon’s EPOS4 Motion Controller Expanded with EtherCAT!

Motion Control – Maxon motors introduces Plug-in board for maxon EPOS4 controllers. lug-in board for maxon EPOS4 controllers. Your drive specialist, maxon motor, is equipping its EPOS4 positioning controllers with additional connectivity options. They can now be integrated into any EtherCAT network as a slave by using an expansion board.

motion control - Maxon EtherCAT Plugin for EPOS4 Motion Controller

 

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Fall River, MA – Motion Control Components -EtherCAT Plugin for Motion Controller – Your drive specialist, maxon motor, is equipping its EPOS4 positioning controllers with additional connectivity options. They can now be integrated into any EtherCAT network as a slave by using an expansion board

EPOS4 positioning controllers by maxon motor are now able to communicate via EtherCAT using the CoE standard (CAN application layer over EtherCAT). The EtherCAT card can be combined with the EPOS4 controllers in a housing, as well as with all EPOS4 modules. EPOS4 Compact designs with EtherCAT versions will follow at a later date. This expansion for the world of Ethernet-based communication protocols further expands the areas of application for the compact positioning controllers. For example, in applications where short cycle times are important in synchronized multi-axis systems.

Additional features and benefits.

EPOS4 controllers are suitable for controlling both brushed and brushless DC motors. They stand out for their high power density and excellent value. A range of additional services that facilitate easy installation are provided to the customers free of charge. This includes an intuitive user interface, libraries, and many application examples. For more information about our EPOS controllers, detailed product information is available in the maxon online shop: shop.maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – High Speed, High Force, Sub-micron Positioning, Voice Coil Stage Features 20 mm Aperture!

Motion Control Miniature Stage

Sunnyvale, CA, — — High speed, high force, sub-micron, >300 nanometer (1.1811 10-6 in.) positioning resolution, cross roller voice coil stages are self contained, compact, and can be mounted in a horizontal or vertical axis. The high speed, 20 mm (0.7874 in.) travel, Equipment Solutions’ Motion Control VCS-2020 Voice Coil Stage features a 20 mm dia. aperture. An integrated Analog position feedback sensor assures 100 nanometer (3.937 10-6 in.) repeatability. This compact voice coil stage is ideal for such micro-positioning applications as: Scanning interferometry, disk drive testing, auto focus systems, surface structure analysis, confocal microscopy, biotechnology, and semiconductor test equipment.

The compact 117 mm 75 mm 81 mm (4.60 in. 2.96 in. 3.18 in.), low mass, voice coil stage is a fully self-contained system including a high precision cross roller stage, voice coil actuator, analog position sensor, servo amplifier and servo controller. The low inertia cross roller stage is integral to the standard threaded “C” lens mount and motor coil for tip/tilt free motion. Custom lens mounts are available. The voice coil motor is rated at 17.8 N (4 lbs.) continuous force and 71.8 N (16 lbs.) peak for 10 seconds and is clean room compatible. For easy integration into a new or existing application the VCS-10H Voice Coil Stage has multiple sets of mounting holes on several surfaces.

Equipment Solutions, Inc. (ESI) is a provider of engineering and manufacturing services. ESI specializes in the design and production of automation and instrumentation products including motion control components and sub systems. ESI’s products range from galvanometer amplifiers with an integrated arbitrary waveform generator, to high-resolution displacement sensors, voice coil and stepper motor stages, amplifiers and controllers.

For additional information contact Jeff Knirck at Equipment Solutions, 1098 W. Evelyn Ave. Suite #102; Sunnyvale, CA 94086; Tel: 408-245-7161, Fax: 408-245-7160, E-Mail: info@equipsolutions.com or visit the Website at http://www.equipsolutions.com

 

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Motion Control – XY Alignment Stage Featuring High Resolution and High Repeatability Available from OES!

Motion Control – XY Alignment Stage
 Motion Control - OES Alignment Stage

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Van Nuys, CA – — Motion Control – The AU200-50×50-SC Alignment Stage from Optimal Engineering Systems, Inc. (OES) is a high resolution, high repeatability XY stage for such applications as: alignment, assembly, laser drilling, machining, medical, industrial, semiconductor handling, testing, scanning, and optical applications. The linear travel of the X and Y axes is 50 mm x 50mm, and the resolution of each axis is 5 microns (non-micro-step) or 0.125 microns (with 20 micro-steps per step motor driver in use), repeatability is 1.5 microns, and positional accuracy is 5 microns. The 1 mm per-turn lead screws and preloaded V-groove and crossed roller bearings contribute to the high precision and stiffness of the AU200-50×50-SC Alignment Stage.

The Engineering Edge – High Speed Linear Motion – Sleeve Style Linear Bearings

linear motion sleeve type linear motion bearings

LM76 has two standard options for sleeve-style linear bearings when replacing linear ball bearings. Same format, dramatically different results.

About LM76 and “The Engineering Edge”

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

When others think catalog …   … LM76 thinks solution!

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

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Motion Control – Powerful Microstepping Drive from Servo2Go!

Applied Motion’s powerful stepper drive costs the same as a competitors drive without a built-in power supply!

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Greenville, DE –— The Motion Control STAC5 microstepping drive provides up to 5 amps per phase from a high bus voltage with sophisticated current control, delivering high torque over a board range of speeds. An advanced anti-resonance algorithm with electronic damping allows for maximum torque utilization and fast settling times.

The STAC5 microstepping drive is available in 120VAC and 220VAC versions, both housed in a compact package.

Applied Motion’s powerful stepper drive costs the same as a competitors drive without a built-in power supply, and features……

  • High performance
  • Built-in power supply & regeneration clamp
  • 120 and 220 VAC models
  • Accepts pulse & direction, streaming commands, stored programming
  • 10/100 MBit Ethernet & EtherNet/IP
  • Advanced anti-resonance
  • Matching high performance motors

All Motion Control STAC5 models include 100Mbit Ethernet communication. The Ethernet interface is used to configure the STAC5 and motor, and also supports the SCL and Q languages over standard Ethernet cabling, addressing and protocols.There are 3 control options available with the STAC5 stepper drives: S, Q and IP.

T• “S” drives can operate in pulse & direction, velocity, and streaming serial (SCL) control modes. To select the control mode, as well as to setup the motor and configure other drive parameters, use the ST Configurator™ software.

• “Q” drives can operate in all of the same control modes as an S drive, plus they have the ability to run stand-alone Q programs stored in non-volatile memory. Q programs are created using the Q Programmer™ software, which provides multi-tasking, math functions, conditional processing, data register manipulation, and more features in a robust yet simple text-based programming language. Like S drives, Q drives must first be setup and configured using the ST Configurator™ software.

• “IP” drives come with built-in EtherNet/IP network communications, the widely used industrial protocol for manufacturing automation applications. With EtherNet/IP users can control, configure and query the drive using an open, standards-based, industrial Ethernet connection at speeds up to 100 MBits/sec. The STAC5-IP drives run all of the same control modes as STAC5-Q drives, with the addition that all drive features can be accessed over EtherNet/IP, including more than 100 commands and 130 registers for controlling motion, I/O, configuration, polling, math, register manipulation, and Q programming. STAC5-IP drives are setup and configured using ST Configurator™, and Q programs are created using Q Programmer™.

An encoder feedback option provides position verification, stall detection and/or stall prevention. Applied Motion’s proprietary stall prevention algorithm monitors rotor lag and automatically reduces speed or acceleration to avoid motor stalls, allowing 100% torque utilization. high torque. These are three-phase brushless motors with hall signals for commutation and velocity loop feedback.

The STAC5 can be purchased with a wide range of high torque step motors, optimized for use with the drive. Three lengths of HT23 are available in single and double shaft configurations: HT23-552, HT23-553 and HT23-554, with holding torque ranging from 84 to 255 ounce-inches. Three lengths of HT34 are also available in single and double shaft configurations: HT34-495, HT34-496 and HT34-497, with holding torque ranging from 550 to 1700 ounce-inches.

For more information on the STAC5 Stepper Drives from Applied Motion Products, click on the link below —

https://www.servo2go.com/product.php?ID=105241&cat

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-02401- 877-378-0240 or e-mail Warren Osak at warren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

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Motion Control – Maxon’s New EPOS Programmable Smart Drive/Controller – “Positioning Made Easy” are Available from Electromate!

Motion Control EPOS Controllers

 

Motion Control - Electromate-Logo

 

Vaughan, Ontario, Canada — Motion Control Components — EPOS is a modular, digital positioning controller by maxon motor. It is suitable for controlling permanent magnet-activated motors with encoders in a range of 1 to 1050 W continuous output power. The wide range of operating modes, as well as various command interfaces, make it versatile for use in many different drive systems in the fields of automation technology and mechatronics

With the EPOS4 Compact 50/8 EtherCAT and EPOS4 Compact 50/15 EtherCAT, maxon launches the first compact devices compatible with the fast industrial Ethernet connection EtherCAT. The fully integrated, plug-and-play positioning controller in a compact design is perfectly suited for use in networks with cycle times up to 1 ms.

Powerhouse with excellent control characteristics

The functionality, operation, software, and accessories of the new controllers are derived directly from existing products in the EPOS4 range. The devices are suitable for use with both brushed DC and brushless EC motors (BLDC) and come with comprehensive feedback options such as Hall sensors, as well as incremental and SSI absolute encoders. State-of-the art concepts such as FOC, feed forward, and observer control allow optimal control in a wide variety of applications.

Comprehensive functional scope and easy operation

The existing digital and analog inputs and outputs are freely configurable and ideally matched to the numerous functions and operating modes of CiA-402 positioning controllers. Products are set up using the EPOS Studio graphical user interface (Version 3.4 and higher) for Windows PCs. In addition to the intuitive commissioning software, Windows DLL and Linux Shared Objects libraries are freely available to make integration into a wide variety of master systems as easy as possible.

Motion Control - Maxon EPOS Controllers
Electromate offers Maxon EPOS Controllers

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – Powerful Microstepping Drive from Servo2Go!

Applied Motion’s powerful stepper drive costs the same as a competitors drive without a built-in power supply!

Servo2Go-Logo

Greenville, DE –— The Motion Control STAC5 microstepping drive provides up to 5 amps per phase from a high bus voltage with sophisticated current control, delivering high torque over a board range of speeds. An advanced anti-resonance algorithm with electronic damping allows for maximum torque utilization and fast settling times.

The STAC5 microstepping drive is available in 120VAC and 220VAC versions, both housed in a compact package.

Applied Motion’s powerful stepper drive costs the same as a competitors drive without a built-in power supply, and features……

  • High performance
  • Built-in power supply & regeneration clamp
  • 120 and 220 VAC models
  • Accepts pulse & direction, streaming commands, stored programming
  • 10/100 MBit Ethernet & EtherNet/IP
  • Advanced anti-resonance
  • Matching high performance motors

All Motion Control STAC5 models include 100Mbit Ethernet communication. The Ethernet interface is used to configure the STAC5 and motor, and also supports the SCL and Q languages over standard Ethernet cabling, addressing and protocols.There are 3 control options available with the STAC5 stepper drives: S, Q and IP.

T• “S” drives can operate in pulse & direction, velocity, and streaming serial (SCL) control modes. To select the control mode, as well as to setup the motor and configure other drive parameters, use the ST Configurator™ software.

• “Q” drives can operate in all of the same control modes as an S drive, plus they have the ability to run stand-alone Q programs stored in non-volatile memory. Q programs are created using the Q Programmer™ software, which provides multi-tasking, math functions, conditional processing, data register manipulation, and more features in a robust yet simple text-based programming language. Like S drives, Q drives must first be setup and configured using the ST Configurator™ software.

• “IP” drives come with built-in EtherNet/IP network communications, the widely used industrial protocol for manufacturing automation applications. With EtherNet/IP users can control, configure and query the drive using an open, standards-based, industrial Ethernet connection at speeds up to 100 MBits/sec. The STAC5-IP drives run all of the same control modes as STAC5-Q drives, with the addition that all drive features can be accessed over EtherNet/IP, including more than 100 commands and 130 registers for controlling motion, I/O, configuration, polling, math, register manipulation, and Q programming. STAC5-IP drives are setup and configured using ST Configurator™, and Q programs are created using Q Programmer™.

An encoder feedback option provides position verification, stall detection and/or stall prevention. Applied Motion’s proprietary stall prevention algorithm monitors rotor lag and automatically reduces speed or acceleration to avoid motor stalls, allowing 100% torque utilization. high torque. These are three-phase brushless motors with hall signals for commutation and velocity loop feedback.

The STAC5 can be purchased with a wide range of high torque step motors, optimized for use with the drive. Three lengths of HT23 are available in single and double shaft configurations: HT23-552, HT23-553 and HT23-554, with holding torque ranging from 84 to 255 ounce-inches. Three lengths of HT34 are also available in single and double shaft configurations: HT34-495, HT34-496 and HT34-497, with holding torque ranging from 550 to 1700 ounce-inches.

For more information on the STAC5 Stepper Drives from Applied Motion Products, click on the link below —

https://www.servo2go.com/product.php?ID=105241&cat

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-02401- 877-378-0240 or e-mail Warren Osak at warren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

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Motion Control – ENX 16 RIO Encoder from Maxon Motor!

Motion Control – Maxon Motor presents a top-of-the-range high-resolution encoder. The ENX 16 RIO offers an impressive resolution of up to 65,536 counts per turn in a compact and rugged housing.

Motion Control - Maxon motion ENX 16RIO Motion Control Encoder

 

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Fall River, MA –Motion Control Components – Miniature Encoders – Requirements on encoders are becoming more and more demanding. This applies particularly to positioning applications with precision constant-speed control, where increasingly compact housings need to accommodate an ever greater number of electrical contacts. maxon motor solves this problem with its new ENX 16 RIO optical encoder. It is a mere 16 millimeters in size and offers a resolution of up to 65,536 counts per turn, making it ideal for the precise position and velocity control of DC motors

The new maxon ENX 16 RIO encoder (Reflective, Interpolated, Optical) fulfills all the requirements for a high-resolution optical encoder in a compact design. The resolution can be configured at the factory or online. With 16 millimeters outer diameter and 7 millimeters overall length, the housing is mechanically robust and protected from dust due to its injection-molded construction. The operating temperature range is -40 °C to +100 °C.

Maxon motion ENX 16RIO Motion Control Encoder on Motor

Easily configured online for combinations with maxon motors

The encoder can be combined and configured with matching drives online. It fits the new brushless EC-i 30 motors and the brushed DCX motors (diameters of 16 millimeters and up). The counts per turn and the electrical interface of the ENX 16 RIO encoder are also configurable online. All combination options and detailed product information is available in the maxon online shop: shop.maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.


 

 

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Motion Control – Linear Focus Actuator Features, 20 mm Clear Optical Path, <50 nanometer Repeatability, and <3 miliseconds Response Time!

Motion Control – Linear Focus Actuator

Forestville, CA – Motion Control – The LFA-2010 Linear Focus Actuator from Equipment Solutions is a high performance compact motion control positioner, specifically developed for optical applications requiring both high precision and high speed positioning over a short to medium stroke.

motion control - miniature components

The LFA-2010 actuator has a 10 mm range of motion with <50 nanometer positioning repeatability, and a small step response of time of <3 milliseconds. This high force, low noise voice coil motor is typically configured with an analog position feedback sensor and can be optionally equipped with a 1um resolution digital quadrature feedback element.

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